2002 225 Evinrude Ficht / DI No start- intermittent

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Help?!?

I have a 2002 225 Evinrude that I love and is great. Always starts so easy until recently. Now I have a intermittent no start condition.

I downloaded EMM and there are no fault codes. 625hrs on motor. Batteries strong and 1 is new. All new fuel filters and I can here fuel pump prime do its thing.

I notice when I get the no start condition that the Tach is dead. When it does start I see the Tach register the cranking RPM and the motor kicks over. This is the only tell I have been able to find. No check engine lights and no problems under way. I notice a subtle surge in the engine this year here and there and don't know if its related or just that awkward mid range throttle band you get with these motors.

Anyone got a clue? I have book and software and am at the ready!

Thanks
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

CPS is gapped at .080

Little bushing on throttle body (that abuts cam follower) was busted up.
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

Have profile downloads and monitoring data too if it helps.
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

IN the engine monitoring mode...in a no start condition....I have no spark. Engine monitoring shows CPS as false...like it wont recognize...can this cause a no start?
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

If the CPS isn't working for some reason it will never start.
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

Bats are 800CCA 1000MCA and good
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

thanks boobie,

I am trying to get a new CPS in and gapped. Hoping its not the EMM
 

thehermit

Petty Officer 1st Class
Joined
Aug 21, 2002
Messages
305
Re: 2002 225 Evinrude Ficht / DI No start- intermittent

replaced CPS...gapped it at .060...problem seems to occur much less! I can still make it happen but I have to work at it. Running for now.
 
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