2002 Mercury 115HP EFI (Model # 1115F13ZD)

jolness1

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Aug 28, 2020
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3
I have a 2002 Lund with a 115hp Mercury EFI (Rebranded Yamaha I believe) that I noticed was down on power last time I took it out on Fort Peck. While I was there it also died once at the point right after I started it and pushed the throttle to where I can only assume the fueling changes as the exhaust note changes significantly and RPM jumps, I thought nothing of it at the time. I brought the boat home and did the maintenance I had planned to do this fall (fluid and spark plugs). I fired the boat up and ran it to circulate the oil, I gave it throttle and when I hit that same point in the throttle sweep, it died. This is repeatable and it dies at the same spot every time, If I push past that point quickly, I can sometimes keep it from dying but it does idle rough. I thought maybe it was a fuel pressure issue but after testing it, fuel pressure is consistent (right around 40PSI) even when I am able to keep the engine running at higher RPM.

I am trying to think of any other relevant information but I am not terribly familiar with boat motors, I know there are differences in the way the fueling works at the very least and I don't want to go around firing the parts cannon. I am comfortable working on the mechanical stuff, know how to use a multimeter as well and can do diagnostic work on automobiles easily but I am stumped by this and am not sure where to even go from here. I am happy to provide more information if needed. I am unable to find any sort of service documentation like the ford workshop manuals I have used in the past for my pickups.

Thank you in Advance,
Jacob
 

Mark ofs

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Aug 2, 2020
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If interested, doing a quick check using "2002 Mercury 115HP EFI manual", I found service manuals available at

Mod EDIT: Copyright enfringement removed
 
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jolness1

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Aug 28, 2020
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3
Nevermind, I do have the operation and service manual. It hasn't been helpful from a diagnostic standpoint, it is more so basic troubleshooting information for an owner. I was hoping for something geared more toward technicians.
I appreciate the suggestion! I will definitely post back when I do get it figured out.
 

jbcurt00

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Oct 25, 2011
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If interested, doing a quick check using "2002 Mercury 115HP EFI manual", I found service manuals available at

Mod EDIT: Copyright infringement removed

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miverson1

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Joined
Nov 23, 2020
Messages
1
Nevermind, I do have the operation and service manual. It hasn't been helpful from a diagnostic standpoint, it is more so basic troubleshooting information for an owner. I was hoping for something geared more toward technicians.
I appreciate the suggestion! I will definitely post back when I do get it figured out.
So did you figure it out? I have same problem with same engine. Cleaned fuel system, cleaned VST, changed filters, checked most sensors. I'm lost...
 
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