2003 15hp big foot -- air cooling?

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Here's pictures of my new-to-me Mercury 15h big foot. The gentleman who sold it to me said that it had an odd click but was otherwise in good shape. I wasn't able to get it to start, so I tore it down and am wondering if it is a special model with air cooling. Any help much appreciated.

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Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: 2003 15hp big foot -- air cooling?

I hope you are joking. If not you have my condolences. This is not an air cooled engine. It has two holes where internal parts tried to escape. That should have been noticed with even a cursory inspection.
 

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: 2003 15hp big foot -- air cooling?

Well there were a lot of air-cooled ouboards around and I thought maybe this was one of 'em. Or at the very least, the result of clever engineering by Mercury that permitted a technician to remove the top rod cap w/o splitting the crankcase -- or removing the rod bolts for that matter. I did the best I could with JB Weld. How does she look?

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Maxz695

Guest
Re: 2003 15hp big foot -- air cooling?

She looks super clean there. Maybe it can be patched with ductape? You might get a last condolances ride with a little fiberglass over it and use the last cylinder. Seriously the bottom case took the hit in an area that can have a piece of aluminum welded over it and with a new crank if the old one was affected a new rod and some bearings. Possible piston and rings it might still be fixable. I guess an interior ortopsy must be preformed to see the actual damage.Oops missed the first photo just saw major reconstructive sergery. Buy some nice flowers for her short lived life. NO WAIT I FOUND THIS Add some interior then permanantly weld it together she fixed!!!! http://sarasota.craigslist.org/pts/3512429921.html
 
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Maxz695

Guest
Re: 2003 15hp big foot -- air cooling?

Give it a go ! looks good but will it hold?
 

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: 2003 15hp big foot -- air cooling?

LOL, this little engine was on CL for $150 -- I gave the guy $100 since he was willing to throw in his engine stand -- which is what I really wanted. But here's this fine little 15hp fresh water fo' stroke looking so fine, except of course, for the gaping holes in its crankcase.

People rescue kittins, right? Why not 1F15352AD Merc's? Plus I was really curious about why it broke.

$500 later ($373 for crankcase assy, $127 for the rod assy and gaskets) it runs right nicely.

Now if I just had a boat to put it on . . .

As to the cause of failure: the rod bolt on the right was lying in the bottom of the crankcase, and is almost untouched. One or two small nicks. As to the one on the left, it was still screwed into the rod, and it twisted off when I attempted to remove it. I'm of the opinion that the bot on the right was either never torqued down, or perhaps not installed at all. I can't imagine how it could have backed out slowly because of the lack of clearance.

The rods in this engine don't use any bearings on either end, so the crankshaft was never whacked by anything other than aluminum (the material of whcih the rod is made) and it miked out fine. Whatever happened, i.e., whether the bolt on the right was either never installed or just backed out, it's doubful that the little engine made it more than four or five revolutions after the failure.

Seems to run well enough now and has about 18# of oil pressure at warm idle. Can't figure out why I brought it back to life. But I did.

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Maxz695

Guest
Re: 2003 15hp big foot -- air cooling?

Looks good. You can get a smaller boat for close by fishing and save alot of gas or sell it at a profit I would think.
 

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: 2003 15hp big foot -- air cooling?

It's watercooled again!
 
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