2003 DT150 Water in Cylinder

Tcrum5711

Seaman
Joined
Jun 13, 2005
Messages
74
This spring upon changing plugs in my DT150, I found the port bottom cylinder had rust all over the electrode of the plug. Put new plug in and went to the local lake to see if it was just condensation from winter storage or if it was a bigger problem. I had properly fogged motor the fall before. Motor ran rough and white smoke billowed out of the hub and water over flow hole on back of motor. I assumed head gasket had failed. Since boat was still under warranty I took to dealer that afternoon. Dealer looked at rusty plug and also figured head gasket. Upon going back to dealer to give copies of the warranty paper work a few days later, he said the pressure test of the water system showed no head gasket leak, but that the same cylinder was full of fuel and oil. He said that if it wasn't firing correct that they could suck water into the cylinder and that's why probably there was water in there in the first place. He said that it was probably a bad thermostat or an injector. Since I owned the boat, upon taking off under any amount of throttle, it kinda stutters and then kinda cleans itself out to run normal. It then leaves a large blue cloud of smoke from where I took off from. I figure this has something to do with the propblem but dealer does not think so. <br /><br />Question 1- How would water be sucked into the cylinder other from a head gasket leak or from through the exhaust? I figure that 5 cylinders firing correctly would out weigh 1 not working to have water sucked up from the prop.<br /><br />Question 2- With having an extended warranty that makes an inspector come out to verify the problem before they can fix the problem, the dealer will not do much to take the engine apart to see what the problem might be. Other than myself tearing into this thing how can I get him to check the head gaskets or to see if a head or block is cracked?<br /><br />Thanks in advance for any ideas or replys!
 

deejaycee_2000

Captain
Joined
Mar 28, 2006
Messages
3,447
Re: 2003 DT150 Water in Cylinder

I'm no expert but to me it sound that there might be a leak from the water chambers into that cylinder, with a broken headgasket it is unlikly to leak water into the cylinder, this is a suzuki right?
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: 2003 DT150 Water in Cylinder

a leaking head gasket will quickly show up with a cylinder leakdown test.<br /> its possible you have a leaking exhaust plate,head gasket or a hole corroded through the water passage into the crankcase.<br /> its possible the water is being pulled through the ex port if a reed is bad .<br /> try the leak down test first, after that its a matter of making adapters and hunting for leaks.<br /> on the warrenty,good luck. some of those so called extensions are poorly written insurance policies and not factory backed.<br /> some are worth more as toilet paper than getting an engine fixed.
 

Tcrum5711

Seaman
Joined
Jun 13, 2005
Messages
74
Re: 2003 DT150 Water in Cylinder

Thanks for the replies guys. I got the boat back yesterday morning and they had put a new exhaust gasket on it. Said that it had been pushed into the cylinder a little ways but that was the only thing that they could find wrong with it. I guess we'll have to see about the warranty issue. When I picked it up, they said that they were still working on it. Hopefully I can get the boat out this morning to see if there is some improvement.
 

jasonalden

Petty Officer 3rd Class
Joined
Jun 4, 2004
Messages
89

Tcrum5711

Seaman
Joined
Jun 13, 2005
Messages
74
Re: 2003 DT150 Water in Cylinder

Ouch. Hopefully they caught mine before any real trouble started. I guess I 'll see in the morning.
 
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