2004 Volvo Penta 3.0L GLP-B Continuous Rattle @ 1000 RPM and up

Red6speed

Cadet
Joined
Jul 8, 2009
Messages
6
Hello,

New with 1st boat and troubleshot some previous starting problems by giving a tune up with new plugs. Now the boat fires up and purrs at idle, and we ran it for several hours pulling skiiers, no problems, until we decided to head in and it began a loud rattle. I pulled back the cover and saw a slight amount of smoke out of the smog valve coming from the flame arrestor.

Thinking it was not getting enough spark and running rich, I changed the distributor cap today and cleaned all the spark plugs (#1 and #4 were oily), and same continuous knocking sound. Sound is louder on the plug side, central and upper (a knocking valve?)

The merc service manual (don't have the volvo yet) troubleshooting guide for dry sooty and oily deposits on the plugs recommends to clean flame arrestor (did that) change the plugs, change the cap (did those) change the plug wires (called around, have to order)

Pulled each wire from the dist. while running at around 1500 rpm to isolate a cylinder, and same results for all 4, slowed rpm and rough running. From this I think all cylinders and getting a good spark. Sound is noticeable through the engine cover starting past idle throttle around 1000 rpm and continuing on through 3000 rpm. Water tested and didn't feel like proper top end or power.

I need advice on where to continue, my next thought (besides getting a knowledgable mechanic to actually SHOW up to my boat in the lift) is to get a timing light to determine engine speed or half speed.

Thanks.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 2004 Volvo Penta GLP-B Engine Continuous Rattle @ 1000 RPM and up

Re: 2004 Volvo Penta GLP-B Engine Continuous Rattle @ 1000 RPM and up

What engine? V6? V8? 3.0L?
First off, do a compression test.
How old are the plugs, cap and rotor? When was the last full tuneup?
 

Red6speed

Cadet
Joined
Jul 8, 2009
Messages
6
Re: 2004 Volvo Penta GLP-B Engine Continuous Rattle @ 1000 RPM and up

Re: 2004 Volvo Penta GLP-B Engine Continuous Rattle @ 1000 RPM and up

Sorry, was a bit too specific with the engine model.

3.0L inline 4.

Just replaced all plugs and distributor cap (EST ignition). Ordered all new plug wires but none to be purchased in town, so will be several days. I will read up on compression tests.
 

hvandenb

Recruit
Joined
Jul 25, 2009
Messages
1
Re: 2004 Volvo Penta 3.0L GLP-B Continuous Rattle @ 1000 RPM and up

I have a similar issue have you found the solution?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: 2004 Volvo Penta 3.0L GLP-B Continuous Rattle @ 1000 RPM and up

I have a similar issue have you found the solution?

Good Grief Charlie Brown ....... He just ask his original question about 45 minutes ago. Not much time for replies, testing, and answers.

If you have a question, ask it in a new thread, don't try to make this a his and yours post. Gets way too confusing.
 
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