2020 VolvoPenta Gen5 Fuel Trim Faults

JeffMonk

Recruit
Joined
Sep 21, 2025
Messages
3
New to the forum....could not find anything related to Gen 5 fuel trim problems. I am getting fault codes 4236 and 4237 - both FMI-0. Getting a significant engine derate at the time of fault. I have replaced the FCC cartridge filter and checked HP at the FCC (50 PSI at prime, steady 70 PSI with engine running). I know these systems are robust, but I am concerned the previous owner did not take good care of any of the critical systems. I am not running the boat until I get this resolved, but I did take out for brief test after changing FCC cartridge. Any help would be appreciated.
 

muc

"Retired" Association of Marine Technicians...
Joined
Jul 7, 2004
Messages
2,283
A full model number, spec number or preferably the engine serial number is needed.

But if you have good fuel pressure at the time of the fault, you could swap the pre O2 sensors from side to side and see if the fault moves.
Just be careful how much you run this, lean is bad if you have cats.

This is considered an emissions related fault so it still might be covered under that warranty. Depends on when the engine was registered. Might want to check with your dealer.
 

JeffMonk

Recruit
Joined
Sep 21, 2025
Messages
3
Thank you for your reply. Model is BRA23C061920, S/N is A1103880. Both O2 sensors are new, but I'll swap and check. Purchased from individual, and boat is no longer under warranty. Bryan went OOB, but I am contacting VP dealer in Houston. Is it possible there's an electrical issue that causes this? I only ask because the first time I took it out, the starter fried and the throttle system had a short. Both have been replaced.
 

muc

"Retired" Association of Marine Technicians...
Joined
Jul 7, 2004
Messages
2,283
Thank you for your reply. Model is BRA23C061920, S/N is A1103880. Both O2 sensors are new, but I'll swap and check. Purchased from individual, and boat is no longer under warranty. Bryan went OOB, but I am contacting VP dealer in Houston. Is it possible there's an electrical issue that causes this? I only ask because the first time I took it out, the starter fried and the throttle system had a short. Both have been replaced.
The emissions warranty is thru Volvo and runs 5 years or 350 hours. So the issue you're having may still be covered. Only Volvo 1 800-522-1959 or a dealer can advise you.
Yes, you do need to talk to a dealer. When I run your serial number - this comes up.
Your product is subject to a recall campaign. Please contact your Volvo Penta service dealer to schedule an appointment. State your serial number as a reference.
and
Your product does not have a registered owner. Please contact your Volvo Penta dealer to complete the registration to secure efficient warranty and customer support.
Both of these should be addressed.

Now on to your problem.
Your serial number shows this engine to be a V8-300-CE-N so you do have catalysts.
The short list of possibilities. There are many more.
1 Exhaust leaks upstream or near the HEGO sensor.
2 Reduced fuel supply pressure to the fuel injection
system.
3 a non-responsive HEGO sensor, and/or
4 an injector that is stuck closed.
5 System Grounding - ECM and engine must be
grounded to the battery with very little resistance
allowing for proper current flow. Faulty grounds can
cause current supply issues resulting in many
undesired problems.
6 Vacuum Leaks - Large vacuum leaks and crankcase
leaks can cause a lean exhaust condition at light
load.

I offered up the O2 swap because it's easy to do. There are many things that can cause/contribute to this problem. Do you have a scan tool and the required knowledge to use it? More then likely This will be needed.
 
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