4.3l electric fuel pump conversion

Oldpos

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Jun 16, 2019
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I replace a cracked block on a 1989 4.3 4bbl Quadra jet that had a mechanical fuel pump. When I bought the new rebuilt block it had the hole for the pump but it was cast solid inside, the mounting holes were not even drilled.so now I am stuck going to a electric pump.
I have done some Research on this and need to make sure I got it strait and ask a few questions.
1. For electric I tap off of the purple wire and run to one side of the oil pressure switch, then another wire from the switch to the pump. Then ground the pump. Electrically is that is all there is too it? I am using the pen mercruiser electric pump.
2. For fuel delivery, I can not find a good picture of where the pump is mounted from the factory, can somebody please tell me where they usually or post a picture.
3. How far from the tank or from the engine can the factory electric pump be mounted?
4. Is there a vent return or fuel return from the carburetor back to the pump or tank? Seems like if there wasn’t a return it would push too much fuel and flood the carburetor.
 

poconojoe

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Sep 10, 2010
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I don't know about electric fuel pumps for boats, but any muscle car conversion I've done needed a fuel pressure regulator.
This may not be needed with a Mercruiser pump. Maybe they are set at a certain pressure or they have a built in regulator, I really don't know.

My 4.3 has the mechanical pump, so I can't advise you on where the electric one gets mounted.

Let's wait for the experts to chime in...
 

Bt Doctur

Supreme Mariner
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Aug 29, 2004
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I user the existing bolt hole where the pump did go to install the electric pump there using the Carter style pump.Much cheaper than mercruiser.
The merc one uses the head bolt threaded holes to mount the bracket the pump slips into using the grommets. Using an electric pump the tell-tale hose is not needed.
You use the oil pressure switch to operate a GM Blazer fuel pump relay that actually operates the pump . The contacts are able to tolerate the higher current and not burn out the pressure switch.
1628786609152.png
 

Rick Stephens

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Make sure you wire up a oil pressure switch and primer wire from starter.
 

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Oldpos

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Make sure you wire up a oil pressure switch and primer wire from starter.
So the positive side of the pump should have two wires . One pur/yel from starter and one purple common hot. Is this correct?
Also I keep hearing about a relay to take the strain off the oil switch but notice the schematic doesn’t have one, is this one of those lesson learned or is it just an additional step because it sounds good?
 

Rick Stephens

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I used a relay. The pump is powered from battery to the relay, which is switched on by either the starter or the oil pressure switch. This takes the load off the oil pressure switch extending its lifespan.
 

Rick Stephens

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Note, I did the same kid of engine change as you, except I started with a 3.0L 4 banger and ended with a 4.3 V6 that didn't have a mechanical fuel pump capability. While I had the motor on the engine stand I made my wiring harness modifications. Super easy on the stand to see and access everything.
 

Oldpos

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Jun 16, 2019
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Note, I did the same kid of engine change as you, except I started with a 3.0L 4 banger and ended with a 4.3 V6 that didn't have a mechanical fuel pump capability. While I had the motor on the engine stand I made my wiring harness modifications. Super easy on the stand to see and access everything.
Actually I started with a 3.0 also in a 24ft pontoon. You and others helped me sort the problems in that engine also. I got it dialed in perfect but in the end it just didn’t have what I was looking for. Thanks to you and everyone else for the help and advise.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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I would machine the mounting boss and drill the hole myself

or if you go down the e-pump path, get the oil switch and relays to wire it properly.

no return line needed. pump doesnt over-take the float/needle
 

Oldpos

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Jun 16, 2019
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Where did y’all mount you pump? I’m thinking on the front of the cylinder head I have empty bolt holes or on top of the intake?
 

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