454 with low compression, but runs good

Affinity

Cadet
Joined
May 2, 2002
Messages
9
1990 454 Merc 300hp w/ Thunderbolt ignition / aprox 1000 hrs. While cruising last week, eng began losing power, 200 – 300 rpm, and began misfiring out exhaust. Appeared to be fouled plug(s) as confirmed by replacing them along with cap and rotor (which were all last replaced in Feb 02). Also found and corrected the shaft circlip inside distributor, bent and not properly seated allowing shaft to move 1/4" up and down which I believe can cause timing to vary. After performing above work, engine runs beautifully again (responsive along with plenty of power). I felt plugs became fouled due to my accidentally neglecting the spark arrestor for nearly 2 seasons which finally got so clogged (my bad), the engine began choking while cruising 4 wks ago - cleaning took care of that problem. I had also spent 5-6 hrs idling this season with the above condition. So my assumption was that the dirty/clogged spark arrestor along with 6 hrs of idling would cause the engine to load up and foul the plug(s). Yesterday, I performed compression check: 1-148#, 3-129#, 5-119#, 7-138# /// 2-134#, 4-109#, 6-130#, 7-142# (did not perform "squirt oil in cyl" test to verify if low numbers were ring or valve related).<br /><br />My question is, with compression numbers as low as these and the biggest difference between the high and low cylinders being 39# or 26.4%, can anyone speculate how much longer the eng will run well before having to do either a valve job or eng overhaul and did it possibly contribute to the fouling of the plugs?
 

cannonfodder

Seaman
Joined
Feb 27, 2002
Messages
58
Re: 454 with low compression, but runs good

I would put the next hotter plug in and boat on.<br /><br />Bryce
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: 454 with low compression, but runs good

Holy Cow!! That's the biggest outboard I ever heard of!!<br /><br />I think you intended to post this question in the I/O and Inboards forum, Affinitylou.<br /><br />Good luck. :)
 
Joined
Aug 29, 2002
Messages
19
Re: 454 with low compression, but runs good

The first thing i would do is reset the valves. Chevy motors are notorious for valve clearance problems.
 

aeronutt29

Petty Officer 2nd Class
Joined
May 28, 2002
Messages
112
Re: 454 with low compression, but runs good

Those big block chevy motors make enough power when running bad that you might not notice the gradual drop over a few years. I'd bet a dozen doughnuts that your motor will go at least 2 more years before needing an overhaul. Oil consumption is a bigger concern than compression. Since you neglected the spark arrester you probably also neglected to properly flush and fog the motor for storage over the last winter or two. That might be starting to catch up with you now!<br /><br />Bottom line: Rebuild the motor when oil consumption gets too high or performance drops off too much.
 
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