60hp motor issues need help

jebeebe

Petty Officer 1st Class
Joined
Nov 26, 2006
Messages
322
Hi,
I took my pontoon to the water today after a complete rebuild including the motor. (ob343140) 1988 merc 60 hp. I gave it a complete overhaul last winter, new pistons and rings, fuel pump, impeller,carb rebuild,starter gear, selenoid,new battery. It ran good on the stand but today was the first time on the water. It ran good and I was impressed with the way it handled the 20 foot pontoon. very agile. I did have some issues.

1. At higher rpms I got a warning buzzer and "over heat/low oil " light. I junked the autoblend and mixed the fuel 25:1 for break in. Is there anything I should have done after I removed the autoblend that would make it think it wasn't getting oil?
Also there was a good stream of water coming out so I know it was getting water through the block. I couldn't reach it to find out how hot it was but didn't see any steam. Shut it off when I heard the horn and started it back up and checked the pee stream and it looked good. Had my son watch when it sounded again and there was water coming out. My water pressure gage showed low pressure but I wonder if it isn't because the gromet where the pee comes out is missing and a 1/4 inch air fitting in its place is letting too much back pressure get away. I tried to get a new one and they are not available. Could the pressure gage be wired with the tach and sensing low pressure at higher rpm? The horn didn't come on till the rpm was close to 5000. I tried to keep the rpms low and varied them as per break in procedure. It seemed as though the prop was pitched to low as I could have easily got 5500 or more, if the tach is right.

2. I also could barely get it in reverse so I'm thinking I'll have to adjust the cable. If I held down on the shift lever I could get reverse but it couldn't have been completely engaged.

Other than that It handled the toon with the greatest of ease. Popped right up out of the water and got with it. That could be due to a low prop too.?

I know this is a lot to digest but if some one has any thoughts on any of the issues, please jump in. I'm at a loss about the warning horn. Thanks..................Jerry
 

jebeebe

Petty Officer 1st Class
Joined
Nov 26, 2006
Messages
322
Re: 60hp motor issues need help

How about it Laddies? anyone out there? Sure could use some help.
 

AMD Rules

Lieutenant Commander
Joined
Sep 23, 2004
Messages
1,707
Re: 60hp motor issues need help

Was it a continuous beep, or intermittent beep-beep-beep? One is for temperature, the other for oil.

You may be running hot due to break-in , since you just rebuilt it. Stick your hand under the tell tale stream next time.... how hot is that water stream?

Be sure not to overwork that motor, and follow the break in procedure carefully to seat the rings properly. You must avoid an overheat situation.
 

jebeebe

Petty Officer 1st Class
Joined
Nov 26, 2006
Messages
322
Re: 60hp motor issues need help

Thanks for the reply. Maybe just run at a lower rpm for a while since I didn't get a warning except at higher rpm. The warning was a continuous schreech as I remember it. I will try to get somebody to ride back by the motor to test the heat of the water coming out. I think we can do it safely. Since it only does it at higher speed someone will have to sit by the motor. My son sounds like a good candidate. Again thanks for the come back.....................Jerry
 
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