75 hp Evinrude Fuel delivery problems

jherlyn

Petty Officer 3rd Class
Joined
Feb 6, 2010
Messages
90
You guys have helped me so much, and I appreciate it. But this motor keeps giving me problems, so please, a little more help. Once again I have a 1975 75HP Evinrude Hustler.

I had a little trouble with the timing, but I think I got that fixed. the flywheel had sheered the key, so I fixed that, and retimed it according to manual specifications. I took it out to the lake to run it, and it ran fine for two runs. Now what its doing is surging at Wide Open Throttle. So I thought I might be losing a piston again because I replaced the coils and WAS NOT crazy about how the spark plug wire taps into the coil. In fact, during my trip they came apart....TWICE!!! So I might be looking for a better option on these down the road.

I was messing with the spark advance in open water, even though I dialed it in at home, and all of a sudden at high throttle, the motor dies, and then would not start. I had the same thing happen to me on shore earlier, and I thought it was just a low battery. That time, after charging it it seemed to work fine. But this time I tried to start it 2 or 3 times, then went back to the gas ball....empty. Pumped it up firm, tried to start it, ball is flat again. So I troll back to shore where after a few tries I get it to start, run a few seconds, and then die. It does this three times, then finally starts and stays running. I go back to the ball on the motor and when I pump it then engine picks up.

So, waddya think? Fuel pump? This would explain the surging at full throttle and the random dying and flat ball. I just rebuilt it three weeks ago, but since then it has fuel locked, HARD, once. Could I have messed up the diaphragm, or can you simply not rebuild these worth a damn and when its time do you just need to replace the fuel pump?
 
D

DJ

Guest
Re: 75 hp Evinrude Fuel delivery problems

A "flat" primer ball is the opposite of a bad fuel pump.

1. Internal (boat) fuel tank? If so, the anti siphon valve may be sticking. The anti siphon valve is part of the tank out let. It can be removed for testing.

2. Fuel tank vent. Run it with the cap loose.
 

jherlyn

Petty Officer 3rd Class
Joined
Feb 6, 2010
Messages
90
Re: 75 hp Evinrude Fuel delivery problems

My problem with that is that the problem happened on two different gas tanks. The first time in the morning it was on one six gallon gas tank, and in the afternoon it was one the other one. And actually, come to think of it, when I tank tested the motor in my driveway it died all of a sudden out of the blue once too, but that time it fired right back up.

When I pumped the ball after it went flat I could hear fuel running back into the bowls of the carburetor. Almost like the ball didn't go "flat" but the motor used up all the fuel in the carbs, and couldn't suck more into them, and when I pumped it I filled them back up. Not trying to be negative on your suggestion, but like I said, it did it between 2 new fuel tanks and there are no other antusyphon devices between the tanks and the motor.

Any more suggestions?
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: 75 hp Evinrude Fuel delivery problems

If you followed DJ's advice with no success then personally I suspect the fuel pump. Disconnect the pump to carb hose and fit a temp hose to a container. Crank the motor and see the output from the hose. Make sure the motor is in water or you are on the muffs to save any damage to the impeller.
Continuous strong spurts = pump O.K.
Strong initial spurts tapering off to smaller spurts or a trickle = failing fuel pump
Trickle or nothing = failed pump.

Make sure the connections are good though in case you are getting a massive air intrusion into the lines somewhere.
 

jherlyn

Petty Officer 3rd Class
Joined
Feb 6, 2010
Messages
90
Re: 75 hp Evinrude Fuel delivery problems

Thanks for the info, I'll run the fuel pump test tomorrow.

Just another quick question, i was working on the boat like I said and while it is running if you touch the spark plugs you get hit by the shock. I put them together correctly according to the directions, and you don't get hit on the wire, but on the actual plug that goes over the spark plug. Is this normal? My dad says its not and he thinks it can make the spark jump to other parts of the engine. But I don't see how I can insulate the plug any better, I mean, it will hit you through electric tape. Like I said, I am NOT crazy about the new plug wires and coils. Any info would help.
 
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