75 hp Evinrude issues

kadehamilton

Recruit
Joined
Jun 23, 2025
Messages
3
I have a 1981 evinrude 75 hp the model number is E75ERLCIH. I have purchased the tach whip that plugs into the remote and when I start the engine it reads the rpms. but if it gets above 3000 rpms it falls out, after a few mins or so it will start working again. what would be causing this?? I have pulled the flywheel, and it looks good; the stator though seems original and has a little melting it looks like on the wraps. another issue, there is trim on it, but there are no relays. I have a blue and green wire. i can put 12v+ to one and ground the other it will move, swap them around on the battery and it will reverse the motor and go the opposite way. can anyone tell me or show me a diagram on wiring them up to relays?
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
38,793
Those may have used a wee box with relays.-----That was mounted inside the boat.----Later models had it mounted up above the carburetors.----Your location?
 

kadehamilton

Recruit
Joined
Jun 23, 2025
Messages
3
Those may have used a wee box with relays.-----That was mounted inside the boat.----Later models had it mounted up above the carburetors.----Your location?
Okay thank you, I've ordered a relay kit that I think will work. I'm in central arkansas
 

lent0n

Seaman
Joined
May 20, 2022
Messages
68
I have a 1981 evinrude 75 hp the model number is E75ERLCIH. I have purchased the tach whip that plugs into the remote and when I start the engine it reads the rpms. but if it gets above 3000 rpms it falls out, after a few mins or so it will start working again. what would be causing this?? I have pulled the flywheel, and it looks good; the stator though seems original and has a little melting it looks like on the wraps. another issue, there is trim on it, but there are no relays. I have a blue and green wire. i can put 12v+ to one and ground the other it will move, swap them around on the battery and it will reverse the motor and go the opposite way. can anyone tell me or show me a diagram on wiring them up to relays?
As far as power trim, racerone is right, it's either mounted on your engine or they've stashed it somewhere on board. I remounted a 79 evinrude onto my 93 johnson chassis so I could use the powertrim and it's the same wiring. You can look up '2 wire johnson power trim wiring diagram' and that should give you the gist if you have to make sense of the wiring. It's a bit of a pain in the ass but absolutely worth having. If you don't have a switch on board already make sure to get one that sits at center neutral and the 'on' is in either direction and it'll spring back to neutral. So you don't accidentally lift your whole motor out of the water while you're going.

I installed a tach last year near the end of the season and got the same hook up and was having the same issue, cutting out at around 2k rpm and then sometimes coming back.

I replaced the rectifier and had no issues since, not shocking since it was an original rect and you can get them on amazon pretty quickly and easily since they were used for so long.

However, because you have some stator melting I would really recommend doing some thorough electrical testing, and honestly potentially replace the stator outright. My first outboard had a rectifier wire to the battery fraying and it caused that charge to go back up the lines and overheat the stator, which then caused it to over charge the lines to the powerpack, blew that out, blew the ignition coils, etc. It gets expensive and tedious really quickly. Your tach signal is usually a grey wire on the post that's tied to the regulator/rectifier. Typically stators that are on their way out will work great at low speeds but once you get going they start becoming unpredictable. I was lucky enough that mine failed at the dock and I had to work backwards from having no spark. But you could end up stranded.

Not the news I'm sure you were hoping to hear, I hope it's just a quick rectifier/regulator fix and the stator can run reliably from here on out.
 

kadehamilton

Recruit
Joined
Jun 23, 2025
Messages
3
As far as power trim, racerone is right, it's either mounted on your engine or they've stashed it somewhere on board. I remounted a 79 evinrude onto my 93 johnson chassis so I could use the powertrim and it's the same wiring. You can look up '2 wire johnson power trim wiring diagram' and that should give you the gist if you have to make sense of the wiring. It's a bit of a pain in the ass but absolutely worth having. If you don't have a switch on board already make sure to get one that sits at center neutral and the 'on' is in either direction and it'll spring back to neutral. So you don't accidentally lift your whole motor out of the water while you're going.

I installed a tach last year near the end of the season and got the same hook up and was having the same issue, cutting out at around 2k rpm and then sometimes coming back.

I replaced the rectifier and had no issues since, not shocking since it was an original rect and you can get them on amazon pretty quickly and easily since they were used for so long.

However, because you have some stator melting I would really recommend doing some thorough electrical testing, and honestly potentially replace the stator outright. My first outboard had a rectifier wire to the battery fraying and it caused that charge to go back up the lines and overheat the stator, which then caused it to over charge the lines to the powerpack, blew that out, blew the ignition coils, etc. It gets expensive and tedious really quickly. Your tach signal is usually a grey wire on the post that's tied to the regulator/rectifier. Typically stators that are on their way out will work great at low speeds but once you get going they start becoming unpredictable. I was lucky enough that mine failed at the dock and I had to work backwards from having no spark. But you could end up stranded.

Not the news I'm sure you were hoping to hear, I hope it's just a quick rectifier/regulator fix and the stator can run reliably from here on out.
Thank you for your reply, and sorry it took me so long to get back on here. I'm waiting for my manual to come in to finish working in it. I have got my tilt working. I found a relay set up and got it working. Now just to wire it all in permanently.
 
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