75 merc 8500 wont start

tompowers85

Petty Officer 2nd Class
Joined
Nov 28, 2004
Messages
125
HEllO, I have just finished rebuilding my merc 8500 and now it wont start. I had a fuel problem that i fixed, the engine is pumping fuel perfectly. I originally had problem with getting the engine to run more than 5mph, so i rebuilt the entire fuel system from the tank to the carbs. While in the process i found out the timing was way off and the belt was put on wrong, now that the timing is set, i cannot get the engine to start. It started fine when the timing was way off, but now i cannot get it started. I have good spark on all cylinders and the starter turns over great. Does anyone have any suggestions?
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: 75 merc 8500 wont start

Sounds like you need to index the flywheel and carefully retime the engine
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: 75 merc 8500 wont start

Yup, I bet someone unbolted the flywheel from the flywheel 'hub' and lost the relationship between the two.<br /><br />Easiest way to verify it's off is to bring #1 cylinder to Top Dead Center, or as close as you can to it.<br /><br />At that point the timing marks on the flywheel (or timing scale if it's on the flywheel on that model) should line up to any TDC marks you have. If the marks/scale on the flywheel are way off, it's a sure indication the flywheel orientation is off.<br /><br />You'll need to unbolt the flywheel from the center hub and reposition accordingly. Since there's only so many positions you can orient the flywheel to, it should be obvious when it lines up properly. Only one orientation on the hub/flywheel interface will properly align.<br /><br />Then realign the belt and off you go!<br /><br />I did have an unusual case once, where the alum cogged drive hub on the flywheel itself was split and would rotate around, making the timing change all the time! Very strange problem, but easy to check with the hub off the crankshaft.<br /><br />P.S. be sure to have no more than 21 deg max timing advance at cranking speed, for a bit of extra security set it at 18-20 deg BTDC.<br /><br />And be sure to use a drop of red Loctite on each flywheel hub bolt. Torque to factory specs for your motor.<br /><br />HTH and Happy Timing........ed
 

tompowers85

Petty Officer 2nd Class
Joined
Nov 28, 2004
Messages
125
Re: 75 merc 8500 wont start

I checked TDC and the flywheel is lined up perfectly.
 
Top