78 Johnson fuel pump and spark plug questions

28sstony

Seaman Apprentice
Joined
Aug 25, 2008
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32
Ive got a 78 150hp Johnson that Im going through before an annual fishing trip south. This boat gets used twice a year and I like to make sure its in tip top condition before my trip. Having heard a few horror storries about the newer ethanol fuels, I pulled off a carb to get a peek inside and in the process I broke off the stem to the upper fuel pump. Where can I get a new fuel pump, and is the upper any different from the lower pump??


I also pulled the plugs (Champ UL77V)'s and there seemed to be a fair amount of grit across the face of the plugs, is this normal?? I run 93 ocatane and Klotz oil, last fill up was in July if that matters.
 

emdsapmgr

Supreme Mariner
Joined
Dec 9, 2005
Messages
11,551
Re: 78 Johnson fuel pump and spark plug questions

If you broke off the hose barb to the fuel pump inlet cap, that is replaceable by itself. The upper pump is different from the lower pump. Give your Bombardier dealer the original part number 388554. It's probably been superceded a few times, but should still be available. You might want to replace the plugs. Do you run a secondary inline fuel filter? (one of the round white plastic types.)
 

28sstony

Seaman Apprentice
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Aug 25, 2008
Messages
32
Re: 78 Johnson fuel pump and spark plug questions

No seccondary filter, but Im thinking about adding one since I need to go ahead and replace the fuel lines to the carbs.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 78 Johnson fuel pump and spark plug questions

do some reading here, especially ethanol. also decarb the motor.
 

emdsapmgr

Supreme Mariner
Joined
Dec 9, 2005
Messages
11,551
Re: 78 Johnson fuel pump and spark plug questions

There is a screen inside the cap on the fuel pump, but it's not as good as an inline filter. Later models have one inside the cowling-standard. You can easily add one to the hose from the tank-it should keep debris out. I second a decarb process.
 

ENSIGN

Lieutenant Junior Grade
Joined
Jun 21, 2009
Messages
1,179
Re: 78 Johnson fuel pump and spark plug questions

Use a water seperating filter insead of the inline type,it's well worth the extra expense
 
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