Re: 85 alpha1 -replaced bellows - still leaking at transom?
Are you sure the exhaust pipe doesn't have a hole in it? Merc's are kind of popular for breaking the exhaust shutters and sending them down the pipe where they get stuck and end up cutting a hole through the pipe. The hole is always below the water line, and will probably be found as a 3/8 half moon on either side of the Y-pipe right next to the driveshaft coming into the motor. Old hand I agree that if the bellows are leaking that you would likely see it enter the 1/4 inch hole in the transom above the gimbal.But the hole is not there for that purpose only, it is there to let the bellows breath and maintain it's shape.If you installed the drive with it in the down position and it was airtight to the transom, then when you put it up the bellows would most likely end up pulling the sides into the u-joints from the resulting vacuum,possibly causing the bellows to stay in that form and when started the bellows would be ripped instantly.