87 mercury classic fifty blowing fuse

jcark79

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Joined
Sep 23, 2012
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8
So I just picked up a 1987 bass tracker tournament tx17 and started going through everything. I replaced the trim solenoid so the switch would work but now I’m finding that when I push in the electric choke on the key switch it blows the main fuse in the motor. I’m finding it pretty difficult to find any literature on this boat which doesn’t help. Also, can anyone tell me what amp fuse is supposed to go in this motor? Any suggestions would be great!

Thanks Guys
Jay
 

Texasmark

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Dec 20, 2005
Messages
14,810
A lot of mid range engines run 20A fast blow. The following is speculation based on my other engines and a few other things.

The key switch Is fed 12v from that fuse in the engine to operate all circuits that require to be off when the key switch is OFF to prevent battery drain. Exceptions are trim and running lights which are powered directly, not associated with the switch.

In the ON or Start Position the 12v fed to the switch is distributed to key contacts that control certain things, like choke power or starter solenoid power for starting.

The choke or in later engines, Fuel Enrichment, both use an electrical solenoid to move a plunger and effect work. On the choke it sucks up the mechanical choke arm and on fuel enrichment it opens a fuel valve to feed fuel directly to the carbs for starting.

Measuring the 12v wire to these solenoids to engine ground (battery -) will yield resistances of 25-100 ohms range (battery disconnected for safety). If you have zero or a very low ohmic value expect a short somewhere blowing your fuse.....could be within the component, could be in the wiring harness to the component where chafing has exposed the power wire to a grounded surface, metal boat, exposed metal shield on another wire, rubbing on exposed metallic control linkages for steering, throttle, or shifting.

12v/20 amps is less than an ohm for a circuit resistance value that is a fuse blower for sure. If you measure the wiring from the switch terminal to the solenoid and get good resistance, then the switch could be shorted internally which happens over years of usage, and water intrusion. You might also move things around....that get moved when underway, and see if you develop a short on the meter.

On most engines the engines are stopped by shorting out the triggers. The ignition switch in the OFF position is connected to engine ground. Again a source for problems with worn out switches.
 

jcark79

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Sep 23, 2012
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8
Wow! I definitely have a great amount of info to work with now, thank you! I spent the day pulling panels and tracing and inspecting wires. Many of the wires have been chewed by mice and have exposed copper. Looks like a total rewire. The guy that had it before me was running a 3 amp fuse in the motor which is a 1987 mercury classic fifty. The throttle control is a quicksilver which I’m trying to also identify in case I have to get some parts for that too.
 

Texasmark

Supreme Mariner
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Dec 20, 2005
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14,810
You just found your smoking gun with the mouse damage. If you could find a source for multi colored wiring it would really help in rewiring things. Otherwise get some stick on tags and when you get ready to install a new wire, tag both ends with the same number and have a wiring list showing where that number routes. Gauge new wire size by the size replaced. 16 AWG should carry everything you need to the control and back if you have to guess.

On the control box you may have a Commander 2000. Doing a google search on that model number might get you a wiring diagram or just get a service manual for your engine which includes wiring diagrams for engines and controls. Sold herein or ebay usually has used ones for sale.
 

jcark79

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Sep 23, 2012
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8
Well, I got the rewiring done and all went well, the couple of issues I’m having are that the throttle doesn’t engage until it is pushed about halfway forward and I don’t know how to tell if the autoblend system is actually working.
 

flyingscott

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Apr 8, 2014
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8,219
Take the autoblend and throw it in the garbage. Do it on garbage day just as the garbage men are coming so you are not tempted to try it. That is a horrible system that needs to go. It is normal to have a lot travel in the shifter/throttle handle.Take the autoblend and throw it in the garbage you noticed I said this twice.
 

jcark79

Cadet
Joined
Sep 23, 2012
Messages
8
That was my thought as well, now can I just run a new fuel line from the tank to the motor and unplug the autoblend? Or do I have to do something to the motor also?
 
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