allen screw on alpha one sterndrive

jeepofino

Seaman Apprentice
Joined
Aug 4, 2008
Messages
46
I can't see into the hole with the allen screw on alpha one sterndrive...does anyone know the size of it and if it's stripped how to get it out....drill?
 

Bifflefan

Commander
Joined
May 27, 2009
Messages
2,933
Re: allen screw on alpha one sterndrive

Without going to the garage and looking at the tool, I think its a 3/8.
If you have to drill it, your going to need a bit large enough to take off the head of the bolt so the rest can fit through the hole, then remove it from the lower unit once you take it off.
 

ziggy

Admiral
Joined
Jun 30, 2004
Messages
7,473
Re: allen screw on alpha one sterndrive

i assume your talking about the cap screw that holds the trim tab on the lower. if so. i believe it's a 3/8" hex drive. i just went to the shed to measure my driver.

i like to pb blaster that cap screw prior to tangling with it. after a days soaking i just use a plain ol allen wrench with a large adj. wrench on it. it usually goes snap when it releases. be sure ya got full engagement of the driver with the cap screw too. so ya don't strip the drive of the cap screw..

if the drive of the screw is trash. i think i'd attack the trim tab itself with a grinder to make it go away, thus releasing that bolt for separation of the lower from the upper..
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,082
Re: allen screw on alpha one sterndrive

if the drive of the screw is trash. i think i'd attack the trim tab itself with a grinder to make it go away, thus releasing that bolt for separation of the lower from the upper..

Ayuh,... Big ole Ditto on That....
 

jeepofino

Seaman Apprentice
Joined
Aug 4, 2008
Messages
46
Re: allen screw on alpha one sterndrive

I'll pb it tonight and let er soak then try it tomorrow, If I grind the trim tab are we talking about grinding through and then replacing the trim tab? Would that be better than drilling the head off the screw?
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
Re: allen screw on alpha one sterndrive

Another ditto from me. I had to do the same thing years ago. The zinc cuts/ busts up pretty easily. And yes - then you buy another zinc. ;)
 

jeepofino

Seaman Apprentice
Joined
Aug 4, 2008
Messages
46
Re: allen screw on alpha one sterndrive

Thanks guys, where can I purchase a trim tab?
 

Fishermark

Vice Admiral
Joined
Oct 19, 2003
Messages
5,617
Re: allen screw on alpha one sterndrive

Any marina or boat supply house will sell them - even the chain stores like West Marine.
 

jeepofino

Seaman Apprentice
Joined
Aug 4, 2008
Messages
46
Re: allen screw on alpha one sterndrive

Many thanks.$10 is well worth the lack of effort getting the old one off,,if it gives me any trouble. Appreciate it guys!
 

90stingray

Lieutenant Junior Grade
Joined
Oct 26, 2010
Messages
1,162
Re: allen screw on alpha one sterndrive

Put the new tab on with some antisieze to prevent the dissimilar metal corrosion that siezes parts.
 

artificialreef

Chief Petty Officer
Joined
Feb 21, 2009
Messages
504
Re: allen screw on alpha one sterndrive

So far you got off easy. My bolt underneath the zinc was toast. I had to drill a stainless steel bolt housed in aluminum out. Actually pulled it off. Best of luck with your next bolt. Also I read your better off with marine grease for antisease.
 

cr2k

Captain
Joined
Mar 19, 2009
Messages
3,730
Re: allen screw on alpha one sterndrive

Since the bolt goes into the trim tab why not just heat the tab to release the bolt?
 
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