Alpha one gen 2 bellows

Kng15012

Seaman
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Sep 5, 2012
Messages
73
Alpha one gen 2. It appears the ujoint bellow has been replaced, along with the shift bellow. But the water pickup hose shows signs where it was not replaced. Is it possible to replace this without removing the bell housing? Or what are my options? I'm very handy when it comes to this type of work. Can i do it?
 

Bondo

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Apr 17, 2002
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Is it possible to replace this without removing the bell housing?

Nope,.... I truly doubt you can get to the fasteners,...
 

Kng15012

Seaman
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Sep 5, 2012
Messages
73
my only concern is messing with the shift cable. The boat shifts flawlessly now. Do I have to change that? Or can I leave it connected and just support the bell housing to the right while I work?
 

JoLin

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Aug 18, 2007
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You can leave the shift cable in place. It isn't easy, but I just reinstalled my u-joint bellow and replaced the water hose with the shift cable connected. I turned the drive all the way to the left and removed the clamp from the SMALL end of the shift bellow. I got the flat of a screwdriver up there and pushed/pulled on it to break it loose from the shift cable. I removed the metal retaining ring from the rear of the u-joint bellow and pushed that bellow forward.

Once you remove the hinge pins .you should be able to work the bellhousing back a few inches with the shift cable still attached. Go slow. I had enough room to cut the water hose off and replace it. If the shift bellows is fairly new you shouldn't have a problem (mine was new last spring). If it isn't, I guess it could rip on you, so be prepared for that.
 
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JoLin

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Just thinking... be sure the hose needs to be replaced before you get into it. It's been described here as the task 'that can make grown men cry" and if you're doing it for the first time it isn't far off. Once you have the bellhousing loose and swung to the side, slice through the old hose so you can remove one end at a time. I use a utility knife to cut through the ends so I can pry them off. Be careful with the end above the u-joint bellow- the nipple it fits over is plastic and you could slice through it if you're too aggressive.

You'll notice that the new hose has a natural curve to it. The curve needs to wrap around the u-joint bellow. Position it any other way and it'll probably kink when you push the bellhousing back into place. The Merc hose is also exactly the right length, so don't cut it. First time I did the job I made both mistakes trying to position the hose without kinking it. What should have taken me an hour took about 6 hours over 2 days, and I was ready to set fire to the boat :mad:

Immersing the hose ends in boiling water for a few minutes helps a lot, as does lubing the hose ends (I use Merc Power Tune spray) before you push them on.
 
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JoLin

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Aug 18, 2007
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Final thought that just occurred to me. My drives have exhaust tubes instead of bellows, so I didn't have to disconnect the exhaust bellow to move the bellhousing. Wish I'd thought of that before I did that whole write-up, but it didn't occur to me. That could change the whole dynamic, but I don't know. Really sorry I missed that.
 
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