Anyone ever put a 25hp carb on 20hp 1999

Welcraft3200

Recruit
Joined
Jun 7, 2007
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2
Ive got a 1999 20 hp merc and I've heard you can put a 25 hp carb on it to make it a 25hp. Has anyone done this?
Thanks
 

corm

Lieutenant Junior Grade
Joined
May 12, 2000
Messages
1,241
Re: Anyone ever put a 25hp carb on 20hp 1999

nope, not me.
 

redmist

Cadet
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Oct 19, 2009
Messages
10
Re: Anyone ever put a 25hp carb on 20hp 1999

I'm would guess a 25 has bigger pistons in it. I believe a carb for a 20 has a smaller insert in the bottom of the carb than the 25.
 

j_martin

Admiral
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Sep 22, 2006
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7,474
Re: Anyone ever put a 25hp carb on 20hp 1999

There's much more involved that carb size for 2 cycle power. The engine as designed is a balance, and if you fit something else to it without being able to manage that balance, you could cause trouble. At any rate, the outcome will likely be nill, negative, or have severe unintended consequences.

An example is that if you put bigger carbs on a V6 fishing motor (150 or 176) they will have to be re-jetted, probably multiple times to get it right, and then you are going to trade off much hole shot and mid range for a slight gain at the top. Make a mistake setting it up and grenade the power head.

Now if you're porting, decking, gutting the exhaust chest, changing tuners, installing a PCU, etc., then the larger carbs are probably part of the overall project.

Look up the parts diagrams for both motors. If the block, crank, pistons, and heads (if they exist) are the same, then it might work. Block and pistons are critical, because bore, stroke, and porting design and timing all are big factors. In other words, just because it's the same bore and stroke doesn't mean it's the same volumetric design.

hope it helps
John
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: Anyone ever put a 25hp carb on 20hp 1999

The 1999 20 & 25 share the same block and the only difference is the carb. I doubt you will see/feel the extra 5 hp it helps produce if on a heavy/loaded boat.
 
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