At least it didn't sink!

deputydawg

Lieutenant Commander
Joined
Aug 29, 2004
Messages
1,607
If any of you remember I bought a 1976 Ebko with a 165 mercury. The outdrive was rusted up and froze, the motor has less than 15 hours but it has all been sitting for 3 years. I later found a crack in the lower housing as I was preparing to buy tools to rebuild the drive. I decided instead of trying to repair the crack, ( it had already been JB welded but it did not hold). I found a used pre alpha drive off of a boat that had been in a fire, got the whole thing for free. The burned boat had a 160hp Merc, so I swapped the drive. At the suggestion of those here I had it pressure tested, it showed seals all good. <br />Today I got it on the lake for a test run. Here is what I found. <br />The engine would not get over what sounded like 1000 RPMs, although the tach showed 4000. The engine was bogged down, but the boat would not get up on plane. I got about 100 yards out of the no wake zone, then came back to dock. Drive held up to that, but I would have rather ran full power to make it a good test run. I checked the filter on the top of the fuel pump, it was slightly moist and I knocked a little dirt out of it, but it was not plugged. Should the bulb that houses the filter have fuel in it? I spun the engine with the filter and housing off and it started for a second, but no fuel showed out of the top of the pump. This filter is on top of the mechanical pump on the left side of the block. Should this have constant fuel to it? I did not have the right wrench to check the filter on the carb, forgot that one.<br />I then started pulling plug wires as the engine was shaking and would not idle again. I had an idle problem at first when I first got the drive on the boat but changing fuel in the tank fixed that. Anyway I pulled 4 plug wires off, when I pulled the 5th one is the first I noted any difference in the engine idle. It died when I pulled that one. I pulled the 6th wire and it again about died. For some reason I am missing on 4 cylinders. I could hear a snapping between the distributor cap and the spark plug. One plug wire was corroded at the distributor, and of course that was one of the plugs that was misfiring.<br />I haven't pulled the plugs yet, I took my plug wrench along but grabbed the wrong size. I could not pull the distributor because the screwdriver I had in my pocket was back at the house. I sat on the couch and my wife made me take it out of my pocket. <br />When I cleaned the filter a bit I took it out from the dock again. After backing away from the dock I shifted to forward and it hit hard. The second time I went from neutral to forward, it wouldn't shift. Then it stuck in reverse even though I was in forward. I had to adjust the shift cable when I put this drive on, but it acted like the cable was wrong or something. It is not engaging in full forward until I open the throttle a bit. I can turn the porp against the gears until I open it a bit more. <br />I still have the exhaust riser spitting into the boat, but that is my winter project. It is just the rubber coupler hose. <br />Will get the plugs pulled and see where I am at.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: At least it didn't sink!

Nothing there surpised me after your previous posts.
 

tommays

Admiral
Joined
Jul 4, 2004
Messages
6,768
Re: At least it didn't sink!

i think you should be fixing all these problems before you leave the dock again some sound like it would be dangerous to be near your boat<br /><br />tommays
 

Buttanic

Senior Chief Petty Officer
Joined
Sep 25, 2003
Messages
711
Re: At least it didn't sink!

Buy old boat<br />Take old boat apart down to last nut and bolt<br />Repair or replace all parts as needed<br />Put old boat back together.<br />Go boating with no problems.<br />I've done it several times and it beats fixing one thing at a time only to find two more problem everytime you go out.
 

deputydawg

Lieutenant Commander
Joined
Aug 29, 2004
Messages
1,607
Re: At least it didn't sink!

Maybe I didn't explain today because I missed the dangerous element :p .<br /><br />To clarify, it was running good until just before I hit open water, then it lost power. The water spitting into the boat is just a mist, less than a windex spray bottle. The lake I test ran in is very small, a pond really and I had another boat following me for a tow if needed. The shifting problem was my fault. When I went out to work on it right there on the top of my tool box was the cotter pin that holds the brass adjustment collar in place. No other explination needed :eek: <br />I have run it a total of about 5 hours on the garden hose with this drive, drained and changed the oil today before hooking up. Oil was very clean, no water, no color change, and no no foreign materials. <br />Anyway I found a small peice of junk in the float valve restricting the fuel. When I was running it I was starving it for fuel. Next time I have a day off I am out again to see what happens, unless it gets too cold.<br />And yes Buttanic, I am going to do a lot to this over the winter. I got the boat for a winter project. I also believe if it aint broke don't fix it. I am making a list of stuff to fix so I know where I am at when I start when the snow flies. I could go through and replace everything, but if it aint broke....<br />This is all new to me too, I have learned a lot here from everyone and from reading my manuels.
 
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