Attempt at Alumaloy / Benzomatic brazing repair Pics

PNW Driver

Seaman
Joined
Apr 29, 2009
Messages
55
In the course of getting familiar with my boat this spring and inspecting all the systems I came across this corrosion that caused a hole in the water passage of my outdrive. I had seen the Alumaloy commercials and thought "why not". I searched the internet but couldn't find much to satisfy my curiosity. I did come across a similar product at Home Depot made by Benzomatic withthe same working temp. Two sticks cost about 2.50 . I bought a few and a mapp gas torch. One saturday my buddy and I set about to repair the hole.

Temppics080.jpg


The original hole.

Temppics081.jpg


The enlarged hole and brazing in progress.

Temppics082.jpg


The hole after its bridged/filled.

Temppics085.jpg


Ginding the raised surface level.

Shortly after the grinding pic was taken the entire mass became dislodged and was obviously not bonded to the surface and was removed.

In short, it didn't work. I could get the brazing product to melt and fill/bridge the hole but not bond. In the end we went another route but I figured, even though it was a bust, someone else may benefit from this experience.
 

180shabah

Rear Admiral
Joined
Mar 26, 2005
Messages
4,995
Re: Attempt at Alumaloy / Benzomatic brazing repair Pics

For that to work, you really needed complete dissassembly of the drive. You needed a contaminant free surface to bond to and you really needed to get the drive case up to temp to melt the rods, which probably would have destroyed the seals anyway.

Anyway, keep us posted on the repair.
 
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