Bellows, shift cable install question

heatseaker1

Cadet
Joined
Feb 19, 2010
Messages
23
Hello all,
I am in the process of doing some late preventative maintanance on my 96 Bayliner 2050 with a 4.3. I say late because if I had done it earlier it probably wouldn't have been leaking. (I noticed water accumulation in the bilge and it turned out the shift bellow had a tear in it). Thanks to the info on this site I have been able to get everything disassembled for a comple te bellows replacement and replacement parts should be in by the time I get off work.

For the hinge pins I used a 1/2" hex drive socket with a cheater bar combined with a propane torch and on one side heat was not required at all. I manufactured a bellows expansion tool out of a couple lengths of 1/2" square tube and some washers that are cut in half. We will see how well this works (if it goes well, I will try to upload a pic or 2 because I couldn't find a home made one in the forums for my own reference). I have a section of 3" pvc which I have read is a good tool for the gimbal bearing installation. It only took about 6-8 good whacks with a loaner slide hammer from Autozone to get the bearing out.

So far I feel fortunate because I have read alot of horror stories about corrosion and difficult disassembly of parts. I disconnected the shift cable from shifter plate and removed it with the gimbal housing. This is where my question comes into play. I had attatched a thin lencth of wire to the outer cover ot the shift cable so I could trace the rout back through the engine compartment upon reassembly but the cable would not come through the transom so I had to disconnect it. The problem now is that I no longer have a good reference of the shift cable routing. Can someone help me with this? I know it comes through the transom and makes a turn to starboard, but after that I just ain't sure.

Sorry for the long post.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Bellows, shift cable install question

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4Winns2

Petty Officer 1st Class
Joined
Nov 2, 2006
Messages
327
Re: Bellows, shift cable install question

I just replaced the lower shift cable on my Cobra this past week. The worst part of the job was routing the new cable from the engine to the outdrive. The mistake I made was when pulling the old cable out, I should have had the new cable attached to it - - the old routing in the new. Trying to feed it through the tube was a nightmare; had one 90 degree bend that I just couldn't get by.

I ended up feeding a spool of sodder down from the engine out the transom. The sodder was bendable and sturdy enough to make it through the tube. I then connected some thick gauge speaker wire and pulled it through the transom to the engine compartment.

Thing is I had read that this (pulling the new cable through with the old one) is the easiest way to install the new one but got too excited and pulled the old one out by itself. Live and learn.
 

heatseaker1

Cadet
Joined
Feb 19, 2010
Messages
23
Re: Bellows, shift cable install question

I should have been more patient. I should have reworked my plan for following the cable out after it didn;t work the forst time.

Thank you Don S that is exactly what i was looking for. I would assume that I place the cable wrapping that goes around the cable sheath where it is closest to the exhaust. That is the plan at least. I had expected for there to be more but there was only about 6" of wrapping when I removed the cable.
 
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