Blown fuse on Mercury 40 Hp Bigfoot outboard

JCHdoc

Recruit
Joined
Aug 31, 2020
Messages
1
I have a 40 hp mercury outboard that is blowing 15 amp fuses. When I replace the fuse the engine runs and every thing seems fine. I can turn engine off and start it up again right away and it works. However if I try to start engine or use trim the next day, it doesn't work because fuse is blown again. I noticed the positive cable from the battery to the engine was damaged in a couple of places and there were exposed wire spots which I taped up. Also the manual says to use 20 amp fuses but my fuse holder had three 20 amp fuses and one 15 amp fuse, not sure if this correct also. Any ideas?
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,896
The engine has the 20 A fuse in a black rubber, waterproof container on a 14 AWG red wire coming off the starting solenoid ⅜" input stud where the battery red wire connects. Engine is self energizing/sufficient, including the remote control electrical wires and some wires to the dash....tach, for one, dash mounted trim switch for another. once the battery hot and cold are applied. If you are talking about your boat's fuse panel it's something besides your engine blowing the fuse....at least it's that way on my engines .
 
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