Broken Pull Rope...help Please

Joined
May 10, 2009
Messages
8
I broke the pull start rope on my Johnson 7.5 model number J8RCIC...Is there an easy way to replace it without losing the spring back in the winder?...I have remomoved the winder and now I only have just a little bit of spring back left and it only turns the flywheel about 3/4 of a turn...Any help anyone?? Jack
 

tashasdaddy

Honorary Moderator Emeritus
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Nov 11, 2005
Messages
51,019
Re: Broken Pull Rope...help Please

Starter rewind, side mount starter

the starter is held in place by a plate with, i believe 3 screws. remove them, and take the starter assembly out. i have found this the easiest way, to reassemble. pull the spring out of the assembly. on the bottom it has a "hook" insert it into the mount and turn counter clockwise, if will eventually side into the slot, and catch.

now slide the rope housing over the spring, there is a slot in it to catch the top of the spring. now fast the plate on to the motor, leaving the support rod out, temporarily.

turn the assembly counter clockwise, so the bendix comes up, insert the handles of a pair of pliers, under the bendix, so it does not come down. the starter is no locked in that position.

you can now, start to thread the rope around the start assembly. periodiccally pull the rope to tighten the spring, and reinsert the pliers. when you finally have enough tension, very carefully loosen the screws, and slip the support rod into place. tie your handle on and start, starting.
 
Joined
May 10, 2009
Messages
8
Re: Broken Pull Rope...help Please

Ok I can see what your talking about but there are 2 screws in the bottom and two screws in the top...If I take the two out of the top of the starter the whole assembly comes apart...I assume it is ok to leave the two bottom screws in while I do this?
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Broken Pull Rope...help Please

yep, that is the way i do it.
 
Joined
May 10, 2009
Messages
8
Re: Broken Pull Rope...help Please

I guess thats why your The Chief of The Boat and I am just a Cadet...It took about 20 minutes but now it works great! Thanks alot you really know your stuff!.......Jack
 
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