Can you figure this one out?

midnight1957

Seaman Apprentice
Joined
Jul 21, 2009
Messages
46
I have a 40 hp Mercury serial #OG252917 and I can't stop the oil sensor/high temp buzzer from sounding when I turn the switch on. Here is what I tried and found today.

The 2 blue wires from the oil sensor (when unplugged) from the motor has continueity, when I disconnect both of them the buzzer still sounds.

The tan wire from the high temp sensor (when unplugged) at the motor has continuety from the short wire to the black ground wire on the motor, when I disconnect the tan wire from the sensor the buzzer still sounds.

One time the buzzer didn't sound but as soon as I moved the wires going to the black box above the relays it sounded.

The wiring is as follows:
From the black box it has 5 wires coming from it.
The tan wire comes from the black box then splits and one wire goes to the sensor and the other goes to the buzzer.

The purple wire comes from the black box and goes to the buzzer.

The black wire coming from the black box goes to ground.

The 2 blue wires coming from the black box goes to the low oil sensor.

What is the black box and could it cause all of my problems and if I need one does anyone have a part number?
With the high temp sensor and the low oil sensor both showing continueity (when unplugged) does that mean that both of them are bad and need to be replaced?
I am at the end of my road trying to figure this out and would appreciate very much any and all help I could get. If I need to perform any different tests please tell me and I will.

Thanks for all of your help, I have learned a lot form this site.
Wade
 

sschefer

Rear Admiral
Joined
Nov 13, 2008
Messages
4,530
Re: Can you figure this one out?

Let me see if I got this right...

1. Disconnect the two blue and alarm still sounds - Eliminated the low oil sensor.
2. Disconnect the Tan/blue wire and alarm still sounds - Eliminated the temp switch.

3. The advance module has wires that when moved set the alarm off.

First step - Remove the advance module and set your wide open throttle (WOT) maximum timing to 23 degrees. Put the advance module on a sturdy bench and re-adujst by applying several strikes of a single jack to the cover. Keep the single jack and discard the remnants of the advance module in your recycle bin.

Please note that removing the advance module has been known to extend the life of engines significantly. It may not stop the alarm.
 

midnight1957

Seaman Apprentice
Joined
Jul 21, 2009
Messages
46
Re: Can you figure this one out?

Thanks sschefer, is the black box I mentioned the advance module?
What is a single jack?

Thanks,
Wade
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: Can you figure this one out?

is the black box I mentioned the advance module?
The engine does not have a advance module, the small black box is a oil warning module part # 14857A16 and it sounds as if it has failed.
 

sschefer

Rear Admiral
Joined
Nov 13, 2008
Messages
4,530
Re: Can you figure this one out?

Thanks sschefer, is the black box I mentioned the advance module?
What is a single jack?

Thanks,
Wade

Read FB's post and get back to us. Don't use the single jack just yet.

A single jack is a 3lb sledge hammer:)
 

sschefer

Rear Admiral
Joined
Nov 13, 2008
Messages
4,530
Re: Can you figure this one out?

The engine does not have a advance module, the small black box is a oil warning module part # 14857A16 and it sounds as if it has failed.

You are correct, I misread the post.
 

midnight1957

Seaman Apprentice
Joined
Jul 21, 2009
Messages
46
Re: Can you figure this one out?

Thanks guys for all of the help you gave me. Today I found my problems (with the help of a friend),
One problem was the module was bad, replaced it and two, the magnet in the oil tank was stuck and wouldn't float.
For those with similar problems, when I disconnected the tan wire from the overheating sensor and also disconnected the two blue wires from the oil tank the buzzer would still sound.
I am glad I have these problems behind me now I can go fishing.

Wade
 
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