Carb Rebuild V6 135HP 1988

aussieflash

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About to take off all carbs to clean and replace all gaskets and needle/seat assembly.I know I have to sync carbs when I reassemble,but why the timing?Does unhooking throttle linkage throw out the timing?Or is it just a precaution?Thanks for any help.
Paul.
 

1nebel0

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Re: Carb Rebuild V6 135HP 1988

You are not touching the timing settings so you do not have to do timing adjustments..Just the lync and sync for the carbs...
 

aussieflash

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Re: Carb Rebuild V6 135HP 1988

That's what I'm thinking.But why is it in manual as part of reinstall carb routine.
 

j_martin

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Re: Carb Rebuild V6 135HP 1988

I can't figure this out. You are going to the trouble to put in several hundred dollars worth of parts, as well as hours of your labor, and you want to bypass an hour of link-n-sync to complete the process of putting the engine in proper adjustment.

.020 on the throttle pickup spacing, or 3? on timing almost anywhere will make it not run at it's best, and maybe even show major symptoms like balking at the hole shot, or pinging till it fries a piston.

Oh well, it's your time and money.
 

aussieflash

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Re: Carb Rebuild V6 135HP 1988

I didn't say that I wanted to bypass anything.I was just asking why,and if removing carbs puts out the timing in anyway.I've got my timing light and dial indicator at the ready.Oh and 3 gasket kits and 6 needle seat assembly...$100 & $35 shipping to AUS.
 

j_martin

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Re: Carb Rebuild V6 135HP 1988

Full kits are near 100 bucks, plus carb base gaskets. That's where I got my number.
I hope ya have new carb base gaskets. An air leak there can be pretty tough to find, and also pretty hard on the engine.

Of course carb linkages get disassembled to remove the carbs. In addition, the timing is likely "tinkered" out of wack to compensate for carbs that need attention. It's well worth the trouble to do the formal link-n-sync so you know it's right.

I'm with you. My XR/4 is stripped down to the reeds, and getting a super tune.
 
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Re: Carb Rebuild V6 135HP 1988

You do it because you don't know if the last person did. Verify TDC, check idle and WOT timing and sync/link carbs. I think your motor is too old to have idle speed/high speed spark advance but if you do you need disconnect the white/black wire from the switchbox. Look you are doing it yourself, your saving yourself 80-110 bucks an hour. Take your time be patient and when you become frustrated/get stuck walk away and take a break.
 
M

Maxz695

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Re: Carb Rebuild V6 135HP 1988

These guys are tuff but they are good. thats why we come here to have someone who don,t even know us talk some sense into our heads until we see the light
 

aussieflash

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Re: Carb Rebuild V6 135HP 1988

Thanks guys,my parts are( gaskets only) $7 each pack and (needle/seat) $14 each.I didn't go for the whole repair kit $95 each.I'm hoping I don't need floats,there hard to find(NLA).
J.M, I know very little about reeds,so if you can help with what I should check while I'm stuck in...much appreciated.
Paul.
 

j_martin

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Re: Carb Rebuild V6 135HP 1988

BTW, you do set idle, and if the "advance" module is still on it, you disconnect it for timing settings.

Right behind each carb is a block of reed valves, 10 per carb. Once the carbs are of, ten more bolts, and some bleed lines, and the reed plate is off. There's a maximum relaxed opening spec in the book for the reeds. Normally they are all laying comletely flat to the reed blocks. Look for that, and any cracked or chipped reeds. If you inspect them you'll need a reed plate gasket. Do not try to re-use it.

If the engine idles on all 6, you can rule out bad reeds.

As long as the carbs are off and they are easily accessible, it's a good idea to inspect all the bleed lines, the bleed line check valves, and the bleed line routing. I just put a small hose or straw on each check valve. It should allow air flow out from the reed plate, but block it the other way.

I'm changing mine out because they are 22 years old, and when they fail, they usually do some damage going through the engine. They are very tough and long lived, but there has to be a limit somewhere. Also, fiberglass reeds idle better because they are more sensitive and accurate in their operation. I'm putting in a set of Chris Carson Marine sport reeds.
 

aussieflash

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Re: Carb Rebuild V6 135HP 1988

Thanks J.M,I'll have a look when my parts arrive.
 
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