Changing hydraulic line

Wakeboarder141

Petty Officer 3rd Class
Joined
Jun 14, 2004
Messages
78
One of the braided lines on my outdrive is leaking what I assume to be hydraulic fluid. It is a white color which I assume is just because it has mixed with water? Where can I purchase a new line and what is involved in this repair? Thanks.
 

ronjon444

Seaman
Joined
May 19, 2004
Messages
60
Re: Changing hydraulic line

I just changed one leaking line on my Merc 260. Peice of cake. The line was in stock at my marina service center...$35.00 included the fluid to replace when you change the line, you will loose approx 1-2 pints. Might want to use a plastic milk jug to catch the fluid (under pressure). Make sure you take the aft part of the line loose first so you can direct the fluid left in the line under pressure to the container, be quick, then the front. I brought the old one once removed to the marina to make sure I got the right one for replacement.<br /><br />Once the new line was installed you will need to refill your hydraulic pump. The fill hole was fortunatly easy to see. It's on the top of the main body of the pump resevoir. Just remove the screw cap and fill the resevoir. Replace the screw and run the unit up and down a few times. Remove the resevoir screw and fill the resevoir again as the fluid will be used to refill the empty lines. Good luck
 

Wakeboarder141

Petty Officer 3rd Class
Joined
Jun 14, 2004
Messages
78
Re: Changing hydraulic line

Is there some special tool needed to change the line out? Thanks.
 

ronjon444

Seaman
Joined
May 19, 2004
Messages
60
Re: Changing hydraulic line

No special tools needed, I used my fuel line wrenches. They went back on in a breeze. I had to fill the resevoir with more fluid once the new line was installed, ran the lower unit up and down and then added more fluid to top off the resevoir.
 

Wakeboarder141

Petty Officer 3rd Class
Joined
Jun 14, 2004
Messages
78
Re: Changing hydraulic line

Got the line all changed. Thanks for the help. Now I notice that 2 of the other lines are leaking as well. It's always something...
 
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