Changing V4 crossflow from pre-mix air cleaner fuel pump mount to pulse pump

havoc_squad

Senior Chief Petty Officer
Joined
Mar 5, 2011
Messages
739
On a 1991 V4 crossflow, if I change to using a pulse pump and cap off the VRO vacuum port with NPT cap, do I have to fabricate a new fuel rail/manifold so it feeds from the bottom or can I make a NPT U with barbs on it to prevent constriction at the bends so I can use the existing VRO fuel manifold?

If anyone has any good suggestions for products to handle that bend, I'm all ears.

I would like to avoid causing any fuel delivery issues, not sure if it having to go from the pulse pump up, 180 degrees and down the VRO fuel manifold will cause issues.

This is a new to me acquisition on a different boat that the previous owner did a poor job converting and I'd rather use pulse pump this time and not mount a Max Rules one on the air cleaner.

I definitely do NOT want to pay $110 for an SPL fuel manifold rail on Ebay when the one I have is in working order. Stupid expensive price.

I've already done the compression check on it before I bought it which were acceptable even numbers and test ran okay. I plan to do a leak down test to be sure before I spend a lot of coin and if those numbers look good I'll be pulling a bunch of stuff off and doing the same important OMC fuel and cooling system servicing that I did on the previous V4 crossflow I had.

Worse case this is a parts motor with good lower unit, midsection, and trim system ready for a 1991 or later crossflow powerhead assembly that runs good. Still tons cheaper than a GM mercruiser repower. Not my first rodeo with this model series.
 

jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
13,633
Air Cleaner?
You just connect the Discharge of New Fuel Pump to what was connected to the Discharge on the VRO Pump. If the Nipple on #10 bigger/smaller than the Nipple on the New Fuel Pump, then an Adapter will be needed. Easily found at most Auto Parts Stores. Hose Clamps should keep it secured. You just cap the Pulse Line that went to the Oil Side of the VRO Pump.
1693972340107.png
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
38,411
The simple pump mounts directly on the intake manifold.---Mounts over the pulse port.----One hose for fuel in and a hose for fuel out.-----Remove pulse limiter and plug that port.----Re-arrange hoses as needed.
 

havoc_squad

Senior Chief Petty Officer
Joined
Mar 5, 2011
Messages
739
The simple pump mounts directly on the intake manifold.---Mounts over the pulse port.----One hose for fuel in and a hose for fuel out.-----Remove pulse limiter and plug that port.----Re-arrange hoses as needed.
Just to be clear, I'm familiar with the setup details, just wanting to make sure the pump feeding with a hose going from bottom up then doing a 180 towards the ground like the image showing won't be an issue for the fuel pump to deliver the required fuel output.

If it is not an issue, I'm going to find a couple of NPT brass fittings to make a barbed "U" so the fuel line won't have an excuse to constrict at the bend.

I would not be asking this question if this was a high pressure fuel pump system used for fuel injection.
Fuel manifold.jpg
 
Top