Checking out pre alpha w/o disassembling

ssmith32256

Seaman Apprentice
Joined
Sep 12, 2009
Messages
31
I have 2 pre alpha stern drives. One came off my boat and the other I bought off craigslist. My boat is a 68 and the one from craigslist is an 82. I am completely restoring the boat and doing some basic maintainance to the engine (4cyl 120 2.5 ) My question is this, Is there any way to determine the condition of the sterndrives without disassembling them. Im thinking there might be some Magic way to test them for lost motion or something. I am fairly mechanicly inclined but i really dont want to take them apart because the exploded view online looks like a million small parts.

Thanks in advance.
 

tractoman

Petty Officer 1st Class
Joined
Jul 16, 2009
Messages
370
Re: Checking out pre alpha w/o disassembling

You can shift it and see if the gears engage properly, and check and change the fluid and pressure test it. Also, you could take the lower unit off and replace the impellers so you know what you have in there. On the other hand they're not that tough to bolt on and test on the boat.
 

ziggy

Admiral
Joined
Jun 30, 2004
Messages
7,473
Re: Checking out pre alpha w/o disassembling

hum, well, you could do a pressure test of it to see if it holds pressure and vacuum. this would test the internal seals. from the diy sticky at the top of the i/o forum page.... http://forums.iboats.com/showthread.php?p=1573303#post1573303

you could check the gear ratio to be sure it's what you need.. from someone elses post on how to check that.

"How do I check gear drive ratio?

Do all these steps in order.
1. Shut off the battery switch
2. Pull the spark plugs out of the engine.
3. Put the shifter in forward.
4. Turn the engine till the prop starts turning, continue turning till the timing mark is at TDC.
5. Put a mark on the prop hub and the drive housing that align with each other.
6. Turn the engine by hand while someone watches the marks on the prop, and count the revolutions the crankshaft makes to turn the prop 1 complete revolution.
7. If it took 1.5 revolutions of the crankshaft, then you have a drive ratio of 1.5:1 which is what is needed for a small block V8. (a 260)."

yer gonna have to replace the impeller anyways, so you can check for seal wear on the lower drive shaft.
you can check to see if it shifts.
fwd= prop locks ccw
neutral= prop freewheels
rev= prop locks cw

when you drain the fluid out of it. you can check for water intrusion and feel the first drops that come out when draining the drive. feel for metal fragments.

you can inspect the drive shaft for spline wear.

you can check the ujoints.

best i can come up with so far w/o disassembly..
 

ssmith32256

Seaman Apprentice
Joined
Sep 12, 2009
Messages
31
Re: Checking out pre alpha w/o disassembling

Ziggy and Tractoman,

Thanks, sounds like some good suggestions from you both. I will try what you suggested.

Steve
 
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