Re: chrysler 140's
It is so frustrating: I write a long reply and the damn board cuts me out and of course deletes it. So now I write a short one and edit it 5 times.
I didn't fully read the first post. With that Banshee hull, Run the engine high. the water intakes are in the gearcase bullet so you will be able to get it up on the transom. Try Franz and see if he has a 12 X 21 stock Chrysler stainless cleaver prop. That prop can be run high. It will probably give you 5900-6000 RPM, maybe more. (Yeah, Yeah. I know the factory rating is 4500-5500, but you can't go fast without going fast.) Don't bother with an aluminum prop. It will cost you at least 400 RPM.
If you do decide to port the block, do not port the exhaust side. You will actually lose power. This is because the exhaust ports are about 120 degrees open while the crank is 90 degrees apart. #2 and #3 fire next to each other and into a common exhaust chest. Gases blow back during the 30 degree overlap. If you have a way to isolate the cylinders, then feel free to port the exhaust. Proper porting adds about 5-10 HP per CYLINDER.
Look again at the first photo. See the exhaust holes drilled above the cavitation plate? Four on each side. There is room for more but be careful where you start so you don't drill into the oil chamber. They only add a little relief and are noisy, but on your hull, everything counts. If you do drill the holes, mine are 3/8 inch chamfered with a 3/4 countersink. Shaping them this way increases the capability for gas flow even though the hole is the same size. If you do, please use a template--I used perforated angle to space the holes--make it look nice. Professional!
If I remember, they made the 140 for a number of years and in both two piece and one piece lower units. The one piece is about 2-3 MPH faster. Neither is thru-hub exhaust and neither is dual exhaust. The only exhaust exit is through the snout behind the prop.