Coughing 1988 120 hp evinrude

rustyscrew

Petty Officer 2nd Class
Joined
Mar 29, 2006
Messages
141
I just relpaced my old mercury engine with an evinrude 120hp (1988). I had it running pretty well on a stand and now that it is hanging on my transom it is running poorly!

Here are the symptoms:

1) At idle (on the hose) it coughs fairly regularly and almost stalls and then recovers itself. It is like a backfire, a smokey loud cough. Generally it runs pretty rough.
2) At higher speeds (not under load) it still runs rough.


Here are my diagnostic attempts:

1) Compression is 150-155 in all cylinders
2) All cylinders get spark (from spark tester)
3) 3 of the four plugs get a lot of black carbon deposit after only 2 minutes of operation. The fourth comes out slightly wet but not very sooty like the others.
4) Still runs roughly after 2 carb cleaning attempts with Johnson tuner injected into the primer per instructions.
5) Plugs are all new

Clues from the engine:

1) I bought the engine on good faith because it wasn't hooked up to a boat.
2) It appears that it was rained on and stored for some time without the cover on it. (Starter was full of water- required my rebuilding it)
3) It looks as though the previous owner was a tinkerer...I have had to undo some electrical jury-rigging.
4) While working on the engine, I was running 50:1 premix just in case the VRO wasn't working so it was running with a lot of oil for a while.

Theories:
1) gummed up carbs
2) out of tune (could it just need a general tune up?)
3) faulty (corroded) powerpack


Any ideas? I am handy but no expert at this. It would be nice to narrow down the possible problems....any ideas or basic test ideas will be greatly appreciated.
 

dsinger

Chief Petty Officer
Joined
Aug 6, 2004
Messages
424
Re: Coughing 1988 120 hp evinrude

Caughing means to much air or less gas mixture (lean). Reeds, fule pump, or fule lines is where I would start.
 

Theoutdoorsman

Senior Chief Petty Officer
Joined
Mar 6, 2003
Messages
669
Re: Coughing 1988 120 hp evinrude

Make sure the firing order is correct. I had the same problem after my rebuild. I had two coil leads switched. Made the adjustment and it solved everything. You did say the previous owner was a "tinkerer" didn't you?........ :)
 

Walker

Captain
Joined
Jun 15, 2002
Messages
3,085
Re: Coughing 1988 120 hp evinrude

Spraying or injecting anything into the carbs does very little if not nothing to clean the carbs. They need to be taken off and dismantled and thoroughly cleaned insuring that every passageway, orifice, and jet is sparkling clean and clear. Rebuild with new carb kits and do a link&sinc according to manual specs. And the carboned up plugs may also indicate some bad recirculation valves.
 

Marinebird79

Recruit
Joined
Jul 11, 2010
Messages
5
Re: Coughing 1988 120 hp evinrude

I have a 84 90 hp evinrude that was running great on lake, just a hard to crank/start with fully charged battery. after I research on how to decarbon the engine I did this and saw the difference it now cranks faster, but after two weeks after I decarbon the engine it is now running rough on earmuffs and spitting smoke from the prop exhaust. Before I decarbon had carbs clean/rebuild after decarbon put new spark plugs, there's spark in all four spark plugs, used separate bottle with fresh fuel just in case water was in fuel tank and still is running rough plus coughing and spitting smoke like if it looses power and is sounding very, very low not loud as before I did the decarbon, the engine was running great before I decarbon, after I decarbon the problem started. I am in the same diagnose as the coughing Walker 1988 120 hp evinrude my motor is not idling and revving smooth and sounds low at the prop after I did the decarbon I think that the seafoam affected the carburators or do they need to be adjusted in the mixture fuel/air ratio, or the seafoam remove material from carb gaskets and clog carb, I do not why this happen if the motor was running great before.
 
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itsaboattime

Senior Chief Petty Officer
Joined
Jul 4, 2007
Messages
791
Re: Coughing 1988 120 hp evinrude

Rusty, check the wires that come off the powerpack to the coils. I believe they are orange and orange with a blue or green stripe. The wires with the stripes go to the top cylinders(#1 and #3) on each bank.

If in fact the PO was a tinkerer he may have switched them without knowing. As said before.
 

mamm7215

Petty Officer 2nd Class
Joined
Apr 28, 2010
Messages
184
Re: Coughing 1988 120 hp evinrude

Rusty, check the wires that come off the powerpack to the coils. I believe they are orange and orange with a blue or green stripe. The wires with the stripes go to the top cylinders(#1 and #3) on each bank.

If in fact the PO was a tinkerer he may have switched them without knowing. As said before.

oops, top cylinders are #1 and #2.
 
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