evinrude 200xp problems

v8etr

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Apr 11, 2008
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I have a 1992 evinrude 200xp and it is getting good spark and has good compression. the boat does not want to get on plane (reguardless of the prop) I have a 22p raker now. It will onlt reach 5000 rpms with a 25p prop or the 22p prop. I think I have a fuel problem but I'm not sure. The bulb doen't flatten out and if I hit the choke it slows down. What should I check?
Thanks
 

Dhadley

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Feb 4, 2001
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Re: evinrude 200xp problems

Did it ever run right? If so what's happened since? Like sit in storage / not used?
 

HighTrim

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Re: evinrude 200xp problems

...or sit uncovered? What type of boat are we talking about here? Not water logged is it? How is the setup (pics)?

Probably start with a spark and compression test to start to see what you have to work with.

That WOT RPM (if correct) is much too low, and is lugging the motor. I would think a 25p prop is much too large for that motor.
 

v8etr

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Re: evinrude 200xp problems

I have had it out a couple of times. the spark issue was the new cdi powerpack (it was bad). now it doesn't miss just no power. I put a 19p prop on it and got 5600rpms but there was an alarm as soon as it hit 5600rpm.
 

Joe Reeves

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Feb 24, 2002
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Re: evinrude 200xp problems

Dhadley asked "Did it ever run right"? As in..... Did you just purchase this rig or have you owned it for some time, and if owned for some time, did it ever perform as it should?

You state "it is getting good spark and has good compression". No offense BUT this really doesn't tell us very much. What is the compression of all numbered cylinders, AND with the spark plugs removed, the spark on that model should jump a 7/16" gap with a strong blue lightning like flame.... a real SNAP! Does it?

There are various warning horn alarms on that model, as follows. Which alarm are you receiving?

(VRO Horn Warnings)
(J. Reeves)

1 - A steady constant beep = Overheating - The V/6 engines, possibly some others, have a fuel restriction warning which is also a steady constant beep.

2 - A beep every 20 or 40 seconds = oil level has dropped to 1/4 tank. (Late model engine = Every 40 seconds)

3 - A beep every other second = VRO failure, air leak in oil line, oil restriction, (anything that would result in a lack of oil being supplied to the engine).

NOTE - If the warning horn is the black plastic (overpriced) three wire type horn, the warning horn should beep once when the ignition key is turned to the ON position. If it does not, it is either faulty or someone has disconnected it (a stupid move!). At any rate, if it does not beep which indicates that the horn is non functional, find out why and do not run the engine until the problem is corrected.
 

v8etr

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Apr 11, 2008
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Re: evinrude 200xp problems

Yes it ran right before. The comp. is between 90-94lbs. and it does have a good spark with the tester (7/16 gap). It seems like an overheating alarm but I check the engine temp with a gun and it wasn't overheating. I think it could be the fuel restriction alarm but I'm not sure.
 

HighTrim

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Re: evinrude 200xp problems

Will backing off the throttle or pumping the fuel primer bulb cause the alarm to stop?
 

v8etr

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Re: evinrude 200xp problems

if I back off the throttle the alarm will stop, I'm not sure about the bulb. i have pumped the bulb under acceleration and it made no difference.
 

HighTrim

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Re: evinrude 200xp problems

Then you have a fuel restriction warning.

Check the anti syphon valve, they are known for sticking in a semi closed position. Just knock out its innards and try again. Also ensure that the vent is open and clear. Make sure that all fuel line connections are tight, and that the fuel line itself is not dry rotting.
 

Dhadley

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Feb 4, 2001
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Re: evinrude 200xp problems

It could also be a clogged vent, I've had that happen. On that motor if it overheats you'll get the steady alarm but the rpm will be reduced to about 2500 or so until you shut the motor off and restart. With an overheat once the alarm sounds it won't quit right away with reducing the throttle. A fuel restriction alarm should quit within seconds of reducing the throttle.
 

v8etr

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Re: evinrude 200xp problems

can you explain the vent either its too early for me to be thinking straight or i just don't know what your talking about.

Thanks for all of the help guys maybe one day this thing will run right.
 

Dhadley

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Feb 4, 2001
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16,978
Re: evinrude 200xp problems

I had the vent on a built-in tank plug up once causing the fuel restriction alarm. The V8 didn't like that. It was kind of an odd thing to happen but it's possible.
 

v8etr

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Apr 11, 2008
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Re: evinrude 200xp problems

i just pushed on both of the tanks and they vented. what should I check next?
 
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