Exactly how do I thread the tiller cable?

Tanksmydog

Seaman Apprentice
Joined
Jul 8, 2008
Messages
41
I was trying to put new line into the steering drum and I noticed that I could not thread the line all the way through due to some sort of pin or something else is in the way... I was trying to take the drum off to work on it without having to lie on my back but I was unable to remove the drum. Any hints?


I need to know word for word what to do...If you live close to Canton, OH I could pay you to help me ASAP get this done. I have been working on the boat all summer and have yet to get it on the water...I want to do that next week. If possible
 

a70eliminator

Captain
Joined
Sep 9, 2007
Messages
3,762
Re: Exactly how do I thread the tiller cable?

Are you talking pulley system when you say tiller cable? I wound one once and it was a real bear because I got it backwards and didn't realize it till I was on the water left was right and right was left it was a dumb mistake I made.
 

tmcalavy

Rear Admiral
Joined
Aug 29, 2001
Messages
4,005
Re: Exactly how do I thread the tiller cable?

Hard to tell you word for word without seeing/know what type of drum you have. On mine I had to pull the steering wheel and remove two friction/press pins through the steering shaft. Then the drum came right out. I took mine out and stretched 50 feet of cable straight out on the driveway. Found and marked the center point. Put each end of the cable through the drum/hub holes and pulled it through until the center of the cable was centered on the back/inside of the hub longitudinally (lengthwise). Then I wrapped each cable around the drum, one left, one right, until they filled the grooves on the drum with each cable going off in its own direction. I think it took three or four wraps. Then I taped the cable in place with duct tape, put the drum/shaft back in the dash, put in two new friction pins and re-installed the steering wheel. Then I ran each cable down it's own side of the boat gunwhales (right and left) through the pulleys and out the transom/splashwell access holes/ports. Then I centered my outboards (twins) straight ahead and had my daughter hold the steering wheel at dead center. Pulled each cable tight, went through the pulleys on the outboard steering adapter and then took each cable back through the eye of the tension spring. Pulled each cable tight enough to compress each spring, clamped the end of each cable back to itself (before the spring) and used two cable clamps to secure each cable tightly. Then I took the duct tape off the hub. If you can't get the hub off the dash, don't know how you are ever going to center the cable lying on your back under there...not much encouragement, I know, but I would advise taking the hub off so you can get it right...don't want to jerry-rig something and entrust yours and others lives to that kind of arrangement. The center of your cable must be centered lengthwise on the inside of the hub, each end of the cable goes through a hole at each end of the hub, each cable wraps around the hub in the direction opposite the other and they meet in the middle of the hub, each going off to the right or left side of the boat. Boggles my mind to think of doing this upside down and under a dash...be safe.
 

Tanksmydog

Seaman Apprentice
Joined
Jul 8, 2008
Messages
41
Re: Exactly how do I thread the tiller cable?

First off yes I am talking about a pulley cable system...Second, tmcalavy I think I am more confused now then before...let me give you some info on the drum first then maybe that will help you help me...It is an exposed drum with a pass thru hole on oneside and a slot on the other. I need a picture on how to start it and then I can go from there. I have seen a crude diagram but it is not very helpful. I am just about to trade a mint condition 1958 Johnson Seahorse 10hp for a simple rack/pinion steering setup. This is very frustrating. I cannot find any pics or diagrams online so far and well it gets worse from there. Please help if you can if not thanks for trying.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Exactly how do I thread the tiller cable?

i offered for you to send it to me, and i will wind it.
 

tmcalavy

Rear Admiral
Joined
Aug 29, 2001
Messages
4,005
Re: Exactly how do I thread the tiller cable?

Never encountered that type of drum before, so can't help. If I were in your shoes, I'd check the chapter/club links at www.aomci.org to see if there is a chapter or members in my area...can't tell where you are from your forum ID info. There may be a club/member in your area that can offer some firsthand, in-person assistance. There is also a free classifieds on that site where you could put a free wanted ad for a another drum...if yours proves unconquerable. Sorry, this is the best I can do without a photo to see what kind of drum you are actually working with.
 
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