First Alpha Water Pump Replacement

John_S

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Went very smooth, by the Merc book. Very similiar to the small outboards I've done, just bigger and heavier. Did the complete kit. The oil seal carrier gave a little fight, otherwise very easy. The old one didn't look worn at all, but since I purchased the boat 2 years ago, replaced everything in kit. Removed and sanded anodes, changed input shaft o-rings, and refilled with oil, cause it has to sit a month, before re-installling on boat. I have a few paint chips to touch-up, and will be done.
 

crazy charlie

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Re: First Alpha Water Pump Replacement

Did you check to be certain that the lower was in fwd before reassembly of the 2 halves??
 

John_S

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Re: First Alpha Water Pump Replacement

Well, it was in forward, when the drive was removed. It has been a while since it was removed. The merc manual had nothing specific on that, before reassembly or disassembly. How do you tell if it is in forward (lever position), and in case it wasn't, what does that mean?
 

Don S

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Re: First Alpha Water Pump Replacement

IF you have Merc manual #6, look at page 3B-53 and 54.
 

John_S

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Re: First Alpha Water Pump Replacement

It is an Alpha1 GenII, serial 0K044042. Manual is Number 14. I see the procedure to make sure it is fwd when re-installing drive, but not before connecting the upper and lower half. From looking at the diagrams, there is just the drive shaft and water pipe. Shift lever stays with the lower unit. What am I missing :confused:
 

crazy charlie

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Re: First Alpha Water Pump Replacement

To check,hold shift arm on front of o/d straight with slight pressure to the right as you turn the prop clockwise a little and the move it counterclockwise while putting slight pressure on the shift arm.The prop should lock in the ccwise direction.If it is not in fwd,then you will have to seperate the drive enough to get your fingers on the shift shaft to turn it and do the same procedure to lock it in fwd.Better to find this out now rather than find it out later like I did a few years ago.
 

tommays

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Re: First Alpha Water Pump Replacement

Your fine the GEN II is different :) than the older alpha<br /><br />tommays
 

Don S

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Re: First Alpha Water Pump Replacement

I may not be sure what you are actually trying to do. Put the complete outdrive back on the boat, or put the upper and lower back together?<br />In the future, add little things like what kind of drive it is in your question.
 

John_S

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Re: First Alpha Water Pump Replacement

Don, sorry for the confusion. The original post, wasn't really a question, just a statement, such that others on the fence to do it themselves vs pay to have it done, might swing toward the former. The drive was removed during the winterization, and resides in my basement. Boat is 2 hours away. Charlie, thinking I have an older model alpha, which apparently does have to be in fwd when connecting upper and lower, posted the concern. I'll post model in the future, for we don't get on the wrong path. <br /><br />I checked and reread the manual, again only found the drive install needed to be in fwd, nothing with upper and lower. When you posted a different manual, then I knew something was off and posted make, model, and serial number. <br /><br />The good news here, I don't have to take it back apart again. Not that it would have been hard, just a small set back. I had the outside of the drive cleaned off of drive oil and 2-4-C, ready for the touch-up paint. <br /><br />Now speaking of 2-4-C, I did use some in a couple of areas where the manual didn't specificly call it out. On the impeller, I put a light coat around the top and botttom ring, where it seals to the metal plate. I also put a film on the inside of the metal pump, along the outside diameter which the vanes press up against. This was done more by habit, from doing small outboards. When I looked back in the manual, saw that it wasn't mentioned. Was this a good idea?<br /><br />I considered using it on a few bolts for corrosion prevention, like it is called out for the 6 drive mounting bolts. I didn't use it in this case, because I thought there was a possibility of issolatig the anode corrosion protection. Could I have put a light coat on the four upper/lower mounting bolts and nuts, and the two end studs, without causing any issues?
 

crazy charlie

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Re: First Alpha Water Pump Replacement

I get a little grease crazy as well,doing all the same areas as you.when any annodes are concerned ,I put a thin film of di-electric grease.A slight film of grease inside the pump housing is a good idea.Some here use dish washing liquid for that.
 
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