flat top pistons

scottn83

Petty Officer 2nd Class
Joined
Aug 26, 2011
Messages
187
I am rebuilding a Mercrusier 3.0L and i have access to a set of flat top pistons for 1/2 the price of the new ones from a online supplier . The pistons that came out of the engine have a d cup in the top. Can I use the flat tops in this engine or can they only be used in the 3.0LX.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,082
Re: flat top pistons

I am rebuilding a Mercrusier 3.0L and i have access to a set of flat top pistons for 1/2 the price of the new ones from a online supplier . The pistons that came out of the engine have a d cup in the top. Can I use the flat tops in this engine or can they only be used in the 3.0LX.

Ayuh,... Possibly....

You'll have to cc the heads, 'n measure how deep the pistons are in the block, at Tdc to see what the compression ratio comes out to...
If it's much over 9:1, you'll probably have detonation issues...
 

CharlieB

Vice Admiral
Joined
Apr 10, 2007
Messages
5,617
Re: flat top pistons

Pay close attention to what Bondo has said.

The 'installed height' of the piston can be different, they 'could' be a direct replacement, but then again, they 'could' be way different.

To get a rough idea of the difference, set one of each pistons ON their head next to each other and look very closely at the connecting pin location, if they are the exact same height then the flat top would make more cyl pressure than the dished piston as the dish will add volume to the compressed area.

This difference 'may' be recovered using a thicker head gasket.

It will save you a LOT of time and effort to use the correct parts as the factory has already done the engineering.

Not saying that it can't be done, just why bother, running on the water is NOT very forgiving if your motor isn't 'right'.
 

scottn83

Petty Officer 2nd Class
Joined
Aug 26, 2011
Messages
187
Re: flat top pistons

it ended up not being an issue the machine shop just called said we are going to go .20 over anyway so i will just get my machine shop to get me a price and see if he can beat the guys i got it online from

Thanks everyone for your input

this site has been full of a lot of good input
 
Top