Flush Port Install - 1999 Force 120hp

Onegazza

Seaman
Joined
Feb 5, 2019
Messages
65
Hi, Looking for feedback on how i propose to install a flush port on my outboard, to improve the approach.


Objective: To have a quick-flush port installed on the engine and, to be able to flush with the engine switched off.

Option: Install a port in the lower engine cowl, for reverse flushing.

Summary:

Using the existing telltale outlet from the block, adapt it to install a flush port adjacent to the telltale hole, where a hose can be attached and, the engine flushed through for reverse flushing (i.e. engine off and water flows from telltale through block and down the leg, instead of up the leg and through the block).

The job will involve adding a Y piece to the existing telltale pipe, leading a new length to the lower cowl, adjacent to the flush port. Drill a hole in the lower cowl. Insert a one-way hose attachment with 3/4" thread and secure with flanged nuts and washers to the cowl. Add a hose joiner on the 3/4" thread on the inside of the cowl, to join up the new section of pipe.

Graphical Form:

(attached)



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Any reasons why this wouldn't work / what would?
What size internal diameter is the existing tubing (part number 32-830756109)?

The alternative is that Mercury used to make a 'Coastal Flush Kit' for 93 onwards outboards, that fitted into the blanking plug for a coolant sensor on the top of the powerhead. So, i don't see why my proposed option wouldn't work but, this must be the backup option, that i route the house to there instead?
 

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tg3690

Lieutenant Junior Grade
Joined
May 7, 2019
Messages
1,067
Sounds like a good idea. One downside could be that you might have to drop the lower unit in order to get a good back flush. Also, not sure if the telltale block fitting is big enough to allow enough water flow for good flushing.
 

Onegazza

Seaman
Joined
Feb 5, 2019
Messages
65
Well, Mercury's Kit that fitted into the blanking plug runs through a 1/8" thread.

The tell-tale should be larger than that.
 

tg3690

Lieutenant Junior Grade
Joined
May 7, 2019
Messages
1,067
The volume of water coming out of the tell-tale would be the volume of water you would be able to use for flushing when reversing the flow with a garden hose, although at a higher pressure. The tell-tale was designed with minimal flow to give you a visual reference of pump output without bypassing too much cooling water from the engine.
 
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