Re: Flywheel Hp. vs. Prop Hp.
The 10-15% and 10-15 hp numbers seem high to me. The only true way to answer this would be to dyno the outboard at the flywheel and at the prop, taking the difference. Most likely every engine (even similar models) would be slightly different.<br /><br />With that said, there are some accepted mechanical standards, formulas, and constants which we can use to get a general idea.<br /><br />The shaft horsepower after the gearbox can be found by multiplying the engine's brake horsepower (BHP) X .97 (constant). I believe the marine industry uses and accepts the .97 constant as a 3% loss.<br /><br />First, find the BHP by measuring the engine's torque (flywheel or PTO) at a particular rpm and using a constant. For example an engine is measured to produce 110 ftlbs of torque at 5500 rpm. So: 5500 rpm X 110 ftlbs/ 5252 (a constant) = 115 BHP.<br /><br />Multiplying that 115 BHP X .97 we get a shaft horsepower (SHP) after the gearbox of 112 SHP.<br /><br />But outboards generally have bearings between the gear reduction and the propeller. We can use the number of bearings and the gearbox reduction ratio to find the % of power loss due to the bearings and then the shaft horsepower at the propeller.<br /><br />So, lets assume there are 2 shaft bearings after the gear reduction. The % of power loss due to the shaft bearings is the number of bearings X .015 (constant). Again, I believe this constant is accepted by the marine industry as a 1.5% loss per bearing.<br /><br />2 X .015 X 100% = 3% power loss due to shaft bearings.<br /><br />Now we can find the shaft horsepower at the propeller. The SHP at the gearbox X the power loss due to shaft bearings = prop hp.<br /><br />So, 112 SHP X (100-3%)/100 =
108.6 SHP at propeller.<br /><br />And 115 BHP - 108.6 SHP@prop divided by 115 BHP X100% =
5.6% HP loss. This is quite a bit different than the 10-15% numbers. Although considering the many outboard designs, hp's, etc, each outboard will be different.<br /><br />We can also figure at what rpm the propeller is turning by taking the engine rpm divided by the gear reduction.<br /><br />An ouboard making max power at 5500 rpm with a gear reduction of 2.15 would have a propeller turning at 2558 rpm because 5500/2.15 = 2558.<br /><br />Using this rpm and the propeller shaft hp, we can find the torque at the prop. 5252 X 108.6/2558 = 223 ftlbs. More than double the engines PTO torque output.<br /><br />Using these calculations with a little information about the boat itself, we can find things like displacement speed formulas, required prop pitch and diameters, prop slip, and Bollard thrust.<br /><br />Hope this helps.
