From Spindle Zerks to BB back to Spindle Zerks

Black Snow Slide

Petty Officer 1st Class
Joined
Jun 15, 2007
Messages
276
Last spring I went to my local trailer guy and bought new races, inner and outer bearings, and 4 rear seals to redo my trailer. While I was there the guy was saying how the BB were far superior to the spindle zerk that feeds grease in just before the rear main seal. I asked a few questions and was persuaded and purchased 4 BB. I was told that the zerks will screw out.

I finished cleaning the spindle and replaced the bearings and races. (That still looked brand new.) Put a pair of pliers to the zerk and off the zerks came with a quarter of a turn breaking clean off at the spinal. ( Lesson one: They don't unscrew, they break off.)

Put everything together set the caster nut and such. I took the trailer for a 5 mile drive at 35-40 MPH then pulled into a parking lot. With floor jack I lifted all 4 trailer tires and inspected for wheel tightness (caster nut) and bearing temp. With trailer on the ground I reloaded 3 out of 4 BB so the spring plate as about 1/2 way threw its full range of motion. (Lesson two: When you get you BB and they are still new, mark the side wall with a sharpy so you know when 1/2 loaded.) I also pushed on the edge of the plate confirming the BB is loaded. I traveled another 10 miles at 55-60MPH and checked everything again. All is good. I went back home, checked temp of all bearings, climbed under the trailer with a flash light to give the rear seals a good look and all is clean. I gave each BB between 1-3 squeezes of the grease gun to bring each to the middle mark and placed the caps over the BB.

Went boating and put 100 miles on the trailer checking the BB grease level and the caster nut tension (Yes with the floor jack.. I know, a little over kill) once at the ramp. All is good so in she went. As the season went on I would check the BB for proper grease level at the ramp and back in the drive way each trip. I did not need to add grease as the edges were still floating at the middle mark and I would visually inspect all 4 rear seals after every trip. (Lesson three: Once you think all is good and you are keeping a close eye on things, you can be missing something.)

On a ride home from Lake Winnipesakiee NH to Dartmouth Ma I stopped at a rest area and found one of my BB had fallen off. I found that odd as everything was tight and secure before leaving the gas station 100 miles ago and not hitting any big pot holes.. Oh well. I took out my spare BB cleaned the outside to the tang washer and re greased, new cap over BB and on our way.

Still wondering how the BB fell out I looked at the others. I noticed that two of them had unseated from the lip. I grabbed each with my hand and was able to rock each BB just a tiny bit. Why would there be that much tolerance so it can be rocked? I popped those two off and checked them with a micrometer. I found both to be out of round. I continued to pull the hubs off and thankfully I did. I found that the inside of each hub had strong evidence of water in with the grease? How could that happen with the rear seals still showing no sigh of failure and grease splatter? I took my micrometer and found my hubs to be round within .03 mm. I checked the other two BB and found one of them to be out of round as well. When I pulled the other hubs I had one with mil sighs of water intrusion. I was not happy. (Lesson four: Even though the BB is properly loaded with the spring plate edges able to rock doesn't mean you don't have a problem brewing with intrusion.)

I went to the trailer store and bought new zerks for the end of my spindles and complained to the owner of the shop about the out of round problem. I showed him mine and measured with the micrometer and he looked completely unsurprised. We took a new set off the shelf and found both to be out as well.

He said, " Most guys that use these have them on land trailers and they are not subjected to submersion like boat trailers. They don't have as much of a problem as the boat guys do."

I used a drill and tap to take out the snapped off zerks from the spindle tips. Compressed air to blow out the holes to clear any debris from the inside of the spindle then screwed in new zerks. Cleaned all four hubs and repacked all the bearings. One set of bearings and races needed to be replaced due to light damage.

Moral of the story :
1; It is easier to put a grease gun to a zerk and have it press the old clean grease out the front and cleaning that mess then a sealed system that is hiding issues.
2; How I still had so much water intrusion while the BB were loaded with tension grease is still a mystery.
3; When you have a system that works beautifully and you think there is a way to have one better, don't be so sure.
4; Thousands of guys run these things without issue. I am just one guy with one trailer that spent $300.00 and two days of labor to be very disappointed in the end.
 

Frank Acampora

Supreme Mariner
Joined
Jan 19, 2007
Messages
12,004
Re: From Spindle Zerks to BB back to Spindle Zerks

Since the check ball for the zerk fitting is in the tip, did you not think that by leaving the broken piece in the hub, you were leaving a direct route for water intrusion?
 

dingbat

Supreme Mariner
Joined
Nov 20, 2001
Messages
16,313
Re: From Spindle Zerks to BB back to Spindle Zerks

15 years ago I bought a trailer that had BB on it. I had to replace 2 out of the 4 to loss the first year I had the trailer. Finally "staked" them into the hub and didn't have a problem after that. Still had issues with grease and water getting by the rear seals.

Then got a trailer with Superlube spindles. No grease leaking out the back seal. No grease to sling on the tire. No pumping grease in the fittings between outings. No more costly replacements. Will never own a pair of BB again.
 

BlueLightSpecial

Petty Officer 2nd Class
Joined
Dec 2, 2011
Messages
152
Re: From Spindle Zerks to BB back to Spindle Zerks

Maybe try the ones made by reese. They go on very tight, and can be a bit of a pain to get off, but I have never had a problem with water intrusion, nor having them loosen up or fall off. Maybe I have just been lucky.
 

MH Hawker

Vice Admiral
Joined
Jul 13, 2011
Messages
5,516
Re: From Spindle Zerks to BB back to Spindle Zerks

I have ran all 3 types , the old standard metal cap, BB and now the EZ Lube hubs and my opinion is BB is a big improvement over the metal caps. I used have welded a pipe sleeve on the old caps and put a zerk in them and that helped. Then BB came along and I switched to them. The EZ Lube is a huge improvement over BB, but this is a personal preference, I am very anal about maintenance and like the ability to inspect my hubs with a grease flush. The standard hub set up can and has worked very well ever since thier was hubs and I used to pull the caps ever so often to look and see. With BB I would give it a shot before launching. To me its a matter of convenience it takes a hour per hub to clean and repack with or with out BB and most do that once a year. It takes me 10 minutes to do the same thing with EZ Lube. And yes I do flush them a few times during the season just to look for water contamination and if thier is none then I am done and this year during winterization I saw no water contamination and didn't see a need to jack up and pull. Bearings will run a very very long time with out much work as long as thier greased and if thier is water then you do need to jack them up and pull and repack, mostly it will be a seal. Bearing can survive a good bit of water as long as it isn't ignored for a long period of time and why I like the ability to flush and inspect. But it all falls back to what you have and what's easer for you. On my older trailers I wasn't about to buy and change out a axle just to go to the EZ Lube system but when I changed boats and trailers it was some thing I wanted.
 

roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,750
Re: From Spindle Zerks to BB back to Spindle Zerks

As for the BB falling out/out of round, no answer.

The Reese brand is a Fulton product. I have been impressed with their products for years.
 

JDA1975

Lieutenant
Joined
Aug 27, 2011
Messages
1,385
Re: From Spindle Zerks to BB back to Spindle Zerks

I put BB on my hubs and they were tight enough in the hub I actually needed to use a block of wood and tap them in with a hammer, have needed to take them off once to re-tighten castle nut after putting a few miles on trailer and the all new races and bearings seating themselves better, and it too a block of wood and a light tap on the sides back and forth to break them free...I don't see the possibility of them coming off on their own, unless the hub they are installed in is worn down so slightly larger than the BB. I assumed you would have filled in the old zerk fitting hole, but if you hadn't that would explain water intrusion with the BB as well, as previously posted.
 

smokeonthewater

Fleet Admiral
Joined
Dec 3, 2009
Messages
9,838
Re: From Spindle Zerks to BB back to Spindle Zerks

actually, while the old hole was left open, both ends of the passage were inside the hub, so that would not account for the water intrusion... sounds like some junk BB's to me... I've seen both good and bad ones
 

flycaster

Petty Officer 2nd Class
Joined
Aug 5, 2008
Messages
186
Re: From Spindle Zerks to BB back to Spindle Zerks

One problem that has not been addressed here is:

Are the tires BALANCED?

Do you have your tire balanced on your car/truck? Why not your trailers?

An out of balance tire will cause a BB to become loose and dislodge.
 

smokeonthewater

Fleet Admiral
Joined
Dec 3, 2009
Messages
9,838
Re: From Spindle Zerks to BB back to Spindle Zerks

One problem that has not been addressed here is:

Are the tires BALANCED?

Do you have your tire balanced on your car/truck? Why not your trailers?

An out of balance tire will cause a BB to become loose and dislodge.

In over 20 years of towing trailers from small boats to 60 plus ton lowboys I have NEVER balanced any trailer tire...... I've also never lost a bearing buddy although I have lost a couple of ill fitting stamped steel hubcaps on utility trailers

I'm not saying that balancing is a bad thing but just that it isn't needed to keep BB's in place
 

roscoe

Supreme Mariner
Joined
Oct 30, 2002
Messages
21,750
Re: From Spindle Zerks to BB back to Spindle Zerks

The smallest I see is 0.012" (1.968 vs. 1.980) which isn’t even close to being interchangeable considering the hub’s bore tolerance

What was I thinking? Math deficiency as bedtime approaches? Maybe I need new glasses.


I have witnessed someone trying to install the 1.78's into the 1.81 hubs, and vice versa.
 
Top