Frustrating boat stalling problem

m_court15

Seaman
Joined
Jun 24, 2006
Messages
70
I have been dealing with this since the first week of july. Everytime i go to put my boat in gear it will stall out. I can start it giving it gas in neutral, but when i go to put it in gear in stalls. I have taken it to the mechanic several times and spent way too much money, and it still does the same thing. I attached a list of everything that has been done to it. Do you guys have any ideas?

The boat is a 1984 rinker with the mercruiser 470 and alpha out drive.

thanks,
Matt

boat repair list 001.jpg
 

jayhamm34

Cadet
Joined
Jul 24, 2011
Messages
9
Re: Frustrating boat stalling problem

I saw on your receipt, the shop adjusted your shift cable. Did they verify if the shift interrupter was working properly? Are you familiar with the shift interrupter? I don't want to insult your intelligence.
 

m_court15

Seaman
Joined
Jun 24, 2006
Messages
70
Re: Frustrating boat stalling problem

lol, you did not insult my intelligence. I am pretty sure they did not check that that. I am not familial with what the shift interuptor is. I have only heard about that by googling what my problems were. That's what it sounds like to you?
 

johnodena

Recruit
Joined
Aug 10, 2011
Messages
1
Re: Frustrating boat stalling problem

I have a 4.3 L Volvo Penta, same engine as the Merciuser, it has a 2 barrel Holley Carb.

It stalls at any RPM after running about 30 - 40 seconds, does anyone have any suggestions?
 

Volphin

Lieutenant
Joined
Jun 5, 2011
Messages
1,405
Re: Frustrating boat stalling problem

I have a 4.3 L Volvo Penta, same engine as the Merciuser, it has a 2 barrel Holley Carb.

It stalls at any RPM after running about 30 - 40 seconds, does anyone have any suggestions?

John, please start your own thread for more responses.

V
 

sledmonster

Petty Officer 3rd Class
Joined
Mar 12, 2006
Messages
94
Re: Frustrating boat stalling problem

Change the lower cable.

You can do it yourself. I just did mine and fixed the problems you describe.

If you read the theory on how the system works it makes sense.

The job is a bit of a pain but can be done in a afternoon. Cable costs 120.00 bucks.

Good Luck.
 

Kaplooi

Seaman
Joined
Jun 2, 2009
Messages
64
Re: Frustrating boat stalling problem

I agree you need to change the lower cable and possibly your lower shift arm bushings. The easy way to confirm if the interrupt switch is in fact getting tripped is to watch the shift linkage on the engine as someone else shifts into gear. You can do this with the engine on or off. If you see the interrupt switch move from its resting position you can be sure 'something' is binding. (i.e. lower shift cable or the shift arm cannot swing)

Just to explain what's going on, the shift interrupt should only be triggered when you try to take the boat out of gear. Basically an Alpha drive is a 'crash box' so when you pull back on the throttle the shift cable tries to pull the drive out of gear but pulls against some resistance because the clutch dog is engaged and bound up by the resistance of the drive spinning the propeller in the water. So the interrupt switch gets tripped by this resistance and kills the spark to the engine for a split second but it's long enough to free the clutch before the engine dies. If the shift interrupt is getting triggered when trying to go into gear when there should be no binding of the cable imparted by the drive on the clutch then your cable is likely binding all on its own. In this case, even if you could get it into gear, the engine would likely die when you went to take it out of gear since the bound cable might hold the switch on and kill the engine.
 
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