Fuel line fittings leak-won't hold pressure-'74 9.9 Evinrude

Carusoswi

Seaman Apprentice
Joined
Jun 13, 2009
Messages
36
So, my 1974 Evinrude 9.9 HP has re-captured my confidence after a simple plug change eliminated the tendency for one cylinder to drop at slow speeds.

Yesterday, it seemed that the problem (or some problem) was returning in that the engine would run erratically or just stall out at anything other than full speed. Starting was hard, also . . . it actually acted as if it had run out of fuel. So, I tried using the choke and then tried squeezing the fuel line primer bulb.

Sure enough, that bulb felt as though the tank had run out of gas, and, if I squeezed more than four times or so, fuel would begin to escape from the fittings at the tank and the engine.

It seemed obvious to me that this leakage was causing my problem, allowing fuel to escape from the line when under pressure and allowing air to take its place.

As long as I would pump that bulb intermittently to keep fuel flowing, the engine ran fine at all speeds.

I assume that I need to buy a new fuel hose with fittings (or should I look for the fittings only?).

My question: Is it normal for these fittings to wear out? This fuel hose was part of the OEM kit for my '04 Bombadier/Evinrude 25 HP motor, so, to me at least, it's not all that old. I don't remember ever having to replace a fuel hose for this reason. I've have seen more than one hose where the rubber (or whatever it's made of) gets so stiff that you could not even squeeze the primer bulb, but I've never had a fitting go bad. Now, it seems that both fittings are bad.

Does that make sense, or am I missing something?

Caruso
 

mikesea

Lieutenant Commander
Joined
Oct 1, 2006
Messages
1,830
Re: Fuel line fittings leak-won't hold pressure-'74 9.9 Evinrude

there are O rings inside ,the wear out, a curved pick usually gets them out,dealers should have replacements,OR get new ends
 

Carusoswi

Seaman Apprentice
Joined
Jun 13, 2009
Messages
36
Re: Fuel line fittings leak-won't hold pressure-'74 9.9 Evinrude

there are O rings inside ,the wear out, a curved pick usually gets them out,dealers should have replacements,OR get new ends

Ah, thanks. I would not have known to look for O rings. You probably saved me $75.00 or so.

Caruso
 

AlTn

Commander
Joined
Mar 9, 2010
Messages
2,813
Re: Fuel line fittings leak-won't hold pressure-'74 9.9 Evinrude

those fuel line ends aren't too bad....seems like~$7 ea....they come with the rachet type clamps as well...from the dealer
 

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Re: Fuel line fittings leak-won't hold pressure-'74 9.9 Evinrude

Yup, just buy a new connector and replace it, been there done that once already this year.
 
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