Fuel problem? with 1975-ish Johnson 25HP OB

pet575

Seaman Apprentice
Joined
Jul 12, 2007
Messages
40
Hey everyone,

I've got a mid-1970's (I think 1975, but can't remember for sure) 25 HP Johnson Outboard on my little fishing boat that is acting up.

It usually starts pretty reliably, but sometimes it is difficult to start. When it IS difficult to start, it runs very inconsistently and cuts out at idle. It seems to idle regularly for a second, then cut out and rev down, then back up to regular idle, repeating. Usually it will die or do the same cycle at higher RPMs if you try to throttle it up.

I've tried both running it normally and pulling the choke lever out-doesn't seem to make a difference. Here is the part that has me confused: when it does this, if you try to squeeze the fuel line bulb to help prime it-it is full of air. You can squeeze the darn bulb all you want-it will not fill with fuel and just continues to feel like air in there (I've had an outboard for several years, I know how to feel the difference between air and fuel in the priming bulb).

I've changed out the fuel cap on the tank, the entire tank, and the fuel line and I'm still having this problem. Anyone got any ideas? What confuses me most is that it doesn't do it all the time. I can't recall if it does it when it is both hot and cold-but I think it does it either way.

Any insight would be greatly appreciated.

Thanks.
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: Fuel problem? with 1975-ish Johnson 25HP OB

Your primer bulb may be shot--I had the valves in mine to fall apart. That would account for your soft bulb, but not poor running. If the carburetor has enough gas to run, it doesn't even need a primer bulb anymore.
 

pet575

Seaman Apprentice
Joined
Jul 12, 2007
Messages
40
Re: Fuel problem? with 1975-ish Johnson 25HP OB

Thanks for the response. I figured I had eliminated that when I replaced the entire fuel line and got exactly the same symptom in both the way the engine ran and the fuel bulb feeling like it was full of air.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Fuel problem? with 1975-ish Johnson 25HP OB

is the hose connected with the arrow on the bulb pointing towards the motor. also if after market hose, point the arrow to the sky when pumping. they have cheap check valves in them and work better pointed up.
 

pet575

Seaman Apprentice
Joined
Jul 12, 2007
Messages
40
Re: Fuel problem? with 1975-ish Johnson 25HP OB

Yes, the fuel is flowing in the proper direction. I've gone so far as to press the valve on the end in a bit to verify that fuel is actually making it to the valve. I stunk like gasoline afterward. There was plenty of flow to the motor.:eek:
 
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