Re: Gelcoat ?
I have been through he same thing. This is what I came up with. I am gelcoat from Mini Craft. I am spraying it through an Iwata HVLP primer gun with a 1.8 mm tip. I am reducing it by about a third using their reducer. I am adding wax to the last coat. It helps to wait a few minutes between coats to let it flow out. It also helps to warm it up to seventy eight degrees. Gelcoat will not give you a finish like paint. By calling the manufacturer and following their suggestions, I have eliminated a lot of sanding.
I used an airbrush on small spots with okay results. Out of the blue, I tried an inexpensive HVLP touch up gun from Lowe's. I do not know what the tip size is but I am guessing about 1.3 mm. It worked great. I was surprised to see how well the material flowed through the small tip. Using a smaller tip may atomize the thick material better. You just have to give it more passes to get the thickness you want. With a ripply finish, your end product, after sanding, is only as thick as the thinnest spot.
The primer gun mentioned above works very well. I asked Mini Craft about a 2.3mm or 2.5mm tip and they did not recommend it. With an HVLP gun, they said you could not get enough air through it to atomize the material well with the larger tips. This is just my experience. I am an amateur. It has worked for me and I hope it is helpful to you.
Good Luck,
Grits