Re: Has anybody actually done this gimbal bearing removal procedure?
As you can see in method "A", the inside of that bearing can move around. ...
Okay, I think I'm getting the lay of the land now. I can also see from Method A that the outer race of the bearing appears to be curved, as 65holiday noted with his bearing (tho' I know you noted that he has a different setup). So if it
is 'curved,' as it does appear to be, I can understand how it could move around a bit inside the 'cartridge' (as that part is termed in the service bulletin you linked). That is, it appears that it can turn somewhat in the left/right or up/down directions. Thus you can move it a bit, using the alignment tool, to get it lined up with the engine so that when you install the heavy outdrive, it will slide right in.
I assume this is by design and that the bearing cannot actually spin around inside the cartridge, lest the grease hole(s) no longer line up. Of course, the service bulletin shows the grease hole in the bearing aligning with the 'groove' in the cartridge, which I assume is a 'grease groove.' Thus even if the bearing should spin a bit in the cartridge, the grease can still get to the grease hole in the bearing via the 'grease groove.'
And the reason you want to replace the bearing and cartridge as an assembly is because, as the service bulletin notes:
The bearing is selectively fitted to the cartridge during manufacturing and must remain together as a matched set.
Thus they are fitted to each other and there's thus less of a chance (or no chance) that the bearing might get sloppy inside the cartridge and start spinning inside the cartridge, which you definitely don't want happening.
So now it all seems to make a lot more sense to me. I think I'll try Method A for getting the bearing itself out. 65holiday said that his came out easily with just a few taps, so I'll give mine a try. It's shot to heck, so no harm done if it doesn't budge using Method A.
But it seems to me that the benefit of using Method A might be that after getting the bearing out, the cartridge might come out more easily. I saw somewhere where a really stuck assembly can be gotten out by drilling small holes all around the cartridge to relieve the outward pressure against the case. Seems like maybe removing the bearing first might have the same effect.
Thanks again for the great info, Don
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1986 212 Galaxy LX
Mercruiser 170