dingbat
Supreme Mariner
- Joined
- Nov 20, 2001
- Messages
- 16,420
I've got a "86" 175 Merc whose cooling system has gotten a lot of attention lately so I wanted to bring this to peoples attention.<br /><br />I started getting a strange pressure "bounce" and an erratic flow out the pi$$er that looked like cavitation of the water pump or even air lock of the cooling jackets when running between 1000-2000 rpm. Just about everything in the cooling system was new this year so I ruled out a water pump or thermostat problem. The only thing I didnt replace was the poppet which had been replaced 2 seasons earlier so I started looking for my problem there. <br /><br />I tore the poppet apart and found nothing visually wrong until I compared the old spring with the new one that came in the kit. The old spring had collapsed by about 20% or so in the two years it had been in there and worst yet, it broke in half as I was flexing it between my finger tips. I replaced poppet spring and diaphragm and everything is now back to normal now.<br /><br />It appears that poppet springs do go bad and it would be wise to included them your annual maintenance schedule to prevent future cooling system problems.