Re: Heat Alarm sounding (120 Force outbourd)
Perhaps the lack of a thermostat is the root of the problem. There is a chance that without the thermostat in place there is not enough backpressure to the pump to enable it to pump at maximum efficiency. As with any centrifugal pump, if the discharge pipe is too large the pump just "runs out" and is unable to build enough pressure to pump efficiently. <br /><br />Contrary to common belief, removing a thermostat does not always cause the engine to run cooler. You may need the back pressure to get the pump to push water to the top of the engine. Try putting a thermostat back in and run the engine. <br /><br />You might also put a pressure guage on the engine (or a portable one) and connect it to the 1/8 pipe fitting next to the thermostat housing to check pressure at that point. I believe it should be 8-10# at idle and as high as 20-25# at WOT (not completely sure of those pressures though). Some people just add a telltale tube here and route it through the bottom of the motor cover to check good flow from the top of the engine.<br /><br />Larry