Re: home made test prop
If I am not mistaken, a real test prop is designed to give a certain rpm in a tank, so that basic tuneup parameters can be set. Each engine has its own test prop and it has to be specifically set up for that engine.
I see two problems with your plan. One is that you won't be able to accurately mimic what a test prop does, by cutting your prop via "guesstimation." The other is that it is important for the prop to remain properly balanced. Cutting your blades "by eye," is not going to allow you to maintain the same amount of material on each blade, and that will result in an imbalanced prop.