Re: I/O to OB or OB to I/O
Ricksrster,
I have converted an older OMC I/O to an outboard. Once I marked out the 20 inch transom the boat required, I cut out the opening with a saws all. Of course, the hole in the transom still remained; however, a couple of layers of marine grade 3/4 inch plywood glued and screwed in fixed that nicely. Then, I layered two coats of glass to finish the job. I also added a nice sheet of aluminum across the back transom opening just to be sure of my alteration. Worked great!
The biggest problem you will have is building a splash well to fit in the opening you just cut into the back of the boat. Again, marine grade plywood goes a long way to solve your problem if you take your time and do it right. Just light weight glass mat is all that is required here. Be sure to cover with a good marine grade paint.
In my younger days, If I wanted to boat, I was forced to do such things. I learned a lot about boats from those projects. If I didnt, I sunk! Good luck.