IF you were Rebuilding?- Optimax

Korbs67

Seaman
Joined
Apr 19, 2012
Messages
51
Picked up a 2001 135Optimax. Stupid me didn't have the hours checked and it has 985 hours of which 80-90% of the hours are at very low RPM's of 2000-2500/per the ECM. No hard fault codes could be pulled off the ECM unfortunately.

Compression and spark are solid which is why I "rolled the dice" on this thing. It now mounted to my boat. Hours scare me but if maintained decently it's like putting 80 hours per year on which doesnt sounds like a lot to me..maybe it is? But, the motor doesnt run properly as of now and I'm trouble shooting. That aside for now, if I can get it running properly I was thinking of taking the off-season to put in new pistons, rings, bearings etc, hone cylinders (if they mic to spec) and close it back up (I understand there is much more to it but for the sake of my question , keeping it basic).

At that point, do I basically then have a new motor?? What parts do the high hours affect which causes catastrophic failures?

Or do I get this thing running and hope I get a few seasons out of it? I picked it up for $2k and got $1600 for my 60hp so I'm not in bad shape money wise, unless ofcourse this thing blows up the first time I run it.

I successfully rebuilt a '89 60hp so I have a great understanding of opening a block replacing cylinders, etc, etc. A completely different animal is the OPTI, I know, but once yuo get the block on the table I'd imagine its all the same. I'm not afraid of the challenge lets put it that way.

Thank you for any thoughts on this post!
 

Georgesalmon

Lieutenant Commander
Joined
Apr 14, 2012
Messages
1,793
Re: IF you were Rebuilding?- Optimax

I would get it running and use it. If the compresson is good as you say, leave it together. Compresson and spark good, then fix the fuel issues and timing. Maybe run some seafoam and decarbon it, many posts on "how to" in the forum. You could, probably will, get many, many seasons out of it.
 

Bamaman1

Lieutenant Commander
Joined
May 15, 2011
Messages
1,895
Re: IF you were Rebuilding?- Optimax

If the compression is good, leave it alone. new Mercury outboard parts are very, very expensive.

I'm with George on putting some fuel additives in it. Mercury and Yamaha have some decarbonizing fluids that may help you.

If you cannot get it running up to par, find yourself a good, modern outboard motor mechanic to diagnose the problem.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,931
Re: IF you were Rebuilding?- Optimax

This is a DI motor, all you need is to run some Quickleen or similar additive to clean up fuel system, very little carbon and only air and oil from the intake side.
 

Korbs67

Seaman
Joined
Apr 19, 2012
Messages
51
Re: IF you were Rebuilding?- Optimax

Thank you all for the assurances of possible longevity. So don't be freaked about by the hours huh? That fact that it made it this far maybe means I have a solid core.

I understand Quickleen to be an additive that gets added to each tankfull of fuel, kind of a maintenance thing. I was told Mercury, some time ago, recommended and annual treatment of Rejuvinate. Any thought there?

Also hear Evinrude makes a real good fuel system cleaner. I was advised there are probably better solutions that Seafoam available, but I did use seafoam on my Jeep with decent success.

Thank you!
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,931
Re: IF you were Rebuilding?- Optimax

Only use oil for DI motors and the rejuv oil is not for DI engines. Just run a good fuel and oil that is DI rated not oil injected rated,2oz quickleen per tankm
 
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