I have a '95 Evinrude 60HP that I'm "cleaning up" with the idea of replacing my '83 Johnson 60HP (that doesn't have power t/t). I serviced the water pump and followed the factory manual exactly. When I put on the pump housing "lightly," the impeller turns easily (I've always put marine grease in the housing to lube them during replacement). However, when I torque it down to specs, I can barely turn the shaft. I notice that there's an o-ring that the manual has you put on the shaft before putting on the impeller. I can't remember with my other outboards ('83 Johnson) and '98 Mariner putting an o-ring on before the impeller. The '83 Johnson doesn't call for it and the Mariner one is a "flat" teflon-type washer. Anyway, it seems like when I torque down the water pump cover, it "binds" against this o-ring... The manual says put it there, so I'm doing what it says, but I mean I can barely turn the shaft. My searching only found this thread. Should it be this hard??? Will the starter spin the crankshaft with so much resistance once I get it back together??? Thanks in advance.
TJB
TJB