Johnon 9.5 water in cylinders

bnicolic

Recruit
Joined
Dec 4, 2003
Messages
1
I had water in both cylinders after a day on the water, which suffocated the engine.(1965 Johnson 9 1/2) It was a decent amount of water, not just some drips. I drained the water, cleaned the cylinder, and installed a new head gasket ...same problem again though. There was water in both cylinders. I didn't have a torque wrench, so it's possible I didn't tighten the bolts enough, but I doubt it. Another weird possibility,..some wasps made nests in my cylinder head bolt holes, which meant there was a little bit of dirt in the holes when i reinstalled the bolts, but I also doubt that. Besides the possiblities of those things, what else could be the problem, i.e. cracked head etc. and what are the options for fixing.
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: Johnon 9.5 water in cylinders

It could be that your head is warped. It's pretty common, and it should have been resurfaced after you pulled it. Put a piece of wetted ~240 grit sandpaper on a 1/4" or thicker peice of plate glass. Flatten the head on this by swirling it in a figure 8 pattern. Clean it thoroughly. When cleaning, think of the bits of sand from the sandpaper scraping up and down the bore. :) <br />Chase out the head bolt holes with a tap so you can be certain about the torque on the head bolts.<br />Then, put in a new head gasket, and torque the head bolts to 96 to 120 inch/lbs (with a torque wrench), tightening from the middle ones outwards. Too loose and it will leak - too tight and it will leak. <br />After the first warm up run, retorque the head. It will leak otherwise.<br /><br />I can't say I've ever heard of a cracked 9.5. The only other way to get water into both cylinders would be to turn it upside down.<br /><br />Good luck!
 

OBJ

Supreme Mariner
Joined
Dec 27, 2002
Messages
10,161
Re: Johnon 9.5 water in cylinders

Hi bnicolic...welcome to the forums.<br /><br />Before we start thinking the worst, check a couple things first.<br /><br />Take a compression test on both cylinders. This is to make sure the cylinders are tight at least at the heads.<br /><br />On the port side of the engine is the exhaust cover. This is actually two covers, one inner and one outter. There are gaskets between both. My money would be on the inner cover gasket being blown. This would let water into both cylinders. Take a look. Gaskets are cheap.
 

rmpenton

Seaman
Joined
Feb 20, 2003
Messages
68
Re: Johnon 9.5 water in cylinders

i had a 60 something 9.9 that the exhaust plate had some holes rusted in it.and it got water in the cylinders.so that could be a possibility
 
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