Johnson 9.5hp WOT issues...Ideas???

CaptainHook

Petty Officer 1st Class
Joined
Mar 18, 2010
Messages
310
Got a 1965 9.5hp Johnson. Just tuned up, set the carb up, new impeller, etc...

Starts 1st pull, runs excellent...........As long as the motor lid is off. With the hood on it absolutely will not run right. WOT it won't even get the boat moving!!!

Not getting enough air I guess??? What could cause this?
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: Johnson 9.5hp WOT issues...Ideas???

You are getting enough air, but it is polluted by exhaust. There are several places that can allow exhaust to enter the engine compartment, which include: 1. the exhaust relief at the back of the engine; 2. the exhaust housing seal; 3. the shift rod boot ; and 4. the impeller housing seal at the top of the waterpump housing.
 

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CaptainHook

Petty Officer 1st Class
Joined
Mar 18, 2010
Messages
310
Re: Johnson 9.5hp WOT issues...Ideas???

Yeah, I bet your 100% correct. I guess I just have to eliminate 1 at a time to figure where the issue is.
 

Rick.

Captain
Joined
Jul 30, 2006
Messages
3,740
Re: Johnson 9.5hp WOT issues...Ideas???

Are you running it on your boat or in a barrel? Best of luck. Rick.
 

CaptainHook

Petty Officer 1st Class
Joined
Mar 18, 2010
Messages
310
Re: Johnson 9.5hp WOT issues...Ideas???

Both, tuned it up, rebuilt the carb, new impeller, and thermostat. Runs great in the test tank.

Runs great on the boat too, just has to have the hood off or it falls on it's face!!!!
 

Rick.

Captain
Joined
Jul 30, 2006
Messages
3,740
Re: Johnson 9.5hp WOT issues...Ideas???

Well then Ezeke has given you the right places to look. He knows these 9.5's inside out. Rick.
 
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